Polyurethane (PU) is an indispensable part of people’s lives. With the development of polyurethane, the disposal of polyurethane waste has become a significant issue around the world. Conventional degradation catalysts have poor dispersion and low degradation efficiency when used in the process of solid degradation into liquid. Therefore, this paper innovatively adopts self-made core–shell nanoscale titanium catalysis, traditional alkali metal catalyst (KOH), and polyol to carry out the glycolysis of waste polyurethane (PU) pipeline foam. The homogenized nanoscale titanium catalyst coated with alcohol gel has an obvious core–shell structure. The alcohol gel not only protects the catalyst but also dissolves with the alcoholysis agent in the process of glycolysis and disperses more evenly into the alcoholysis agent to avoid the phenomenon of nanocatalyst agglomeration, so as to facilitate catalytic cracking without reducing catalyst activity. In this study, investigated and compared the production of renewable polyurethane foam via a one-step method based on use of a homogeneous core–shell nanostructured titanium catalyst vs. a traditional alkaline catalyst in terms of the properties of regenerated polyether polyols as well as of the foams produced from these polyols. The physicochemical properties of regenerated polyether polyols that were analyzed included viscosity, hydroxyl value, and average molecular weight. The regenerated polyurethane foams were characterized based on water absorption, TG, SEM, and thermal conductivity analyses. The results show that, when the addition of homogeneous titanium catalyst was T2 0.050 wt.%, the viscosity of regenerated polyether polyols was the lowest, at 5356.7 mPa·s, which was reduced by 9.97% compared with those obtained using the alkali metal catalyst (KOH). When the amount of titanium catalyst was T3 0.075 wt.%, the hard foam made of regenerated polyurethane prepared by the catalyst showed the best properties, with a compressive strength of 0.168 MPa, which is 4.76% higher than that of the foam prepared using KOH catalyst.
The massive accumulation of industrial waste has become an environmental problem that is very difficult to deal with. In this paper, mullite whisker nanomaterials were developed independently using industrial waste residues, which were used to degrade polyurethane (PU) solid waste by alcoholysis with ethylene glycol (EG) and ethanolamine (ETA) bi-component, and mullite modified regenerated polyol materials were obtained by double waste synergistic recycling. Mullite/PU foam nanocomposites were prepared by one-step foaming. The analysis of the test results shows that, at EG/ETA = 2:1 and mullite whisker addition of 0.15%, the regenerated rigid PU foam obtained has low thermal conductivity and higher compressive strength, at which time the regenerated PU foam has the best performance. The FTIR test results show that the silanol of mullite reacts with isocyanate during foaming and is attached to the polyurethane chain, such that the compressive strength and thermal insulation properties are maximized. It provides a new way to create a “double waste synergy” for preparing high-value materials by comprehensively utilizing resources.
Polyurethane (PU) has become one of the most widely used materials in the industrial field due to its excellent performance and wide range of applications. The increasing consumption of polyurethane materials has resulted in significant polyurethane waste. We can recycle waste polyurethane to obtain recycled polyurethane, but to make the recycled polyurethane meet different performance requirements in terms of utility and cost and enable the recycled polyether polyol to be further applied to high-end applications, it is necessary to improve the use value of recycled polyether polyol. In this paper, self-made Fluorodiol was added to the degradation process of waste polyurethane to obtain fluorinated regenerated polyether polyol. Recycled fluorinated polyurethane with excellent performance was prepared using fluorine-containing recycled polyether polyol. The regenerated fluorinated polyether polyols were characterized by infrared spectroscopy, viscosity, hydroxyl value, and GPC molecular weight distribution. The density, apparent morphology, water absorption, mechanical strength, thermal conductivity, and thermal stability of RFPU rigid foams with different fluorine contents were studied by scanning electron microscopy. The results show that when the addition of Fluorodiol was 8% of the mass of waste polyurethane, the density was 41.2 kg/m3, the immersion loss rate was 2.125%, the compressive strength was 0.315 Mpa, and the thermal conductivity was 0.0227 W/m·K. The RFPU prepared by Fluorodiol has low surface energy, good compressive strength, hydrolysis resistance, and is expected to be widely used in special insulation materials. Thus, the sustainable recycling of polyurethane is achieved.
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