Flexible organic optoelectronic devices simultaneously targeting mechanical conformability and fast responsivity in the near-infrared (IR) region are a prerequisite to expand the capabilities of practical optical science and engineering for on-skin optoelectronic applications. Here, an ultraflexible near-IR responsive skin-conformal photoplethysmogram sensor based on a bulk heterojunction photovoltaic active layer containing regioregular polyindacenodithiophene-pyridyl[2,1,3]thiadiazole-cyclopentadithiophene (PIPCP) is reported. The ultrathin (3 µm thick) photodetector exhibits unprecedented operational stability under severe mechanical deformation at a bending radius of less than 3 µm, even after more than 10 bending cycles. Deliberate optimization of the physical dimensions of the active layer used in the device enables precise on/off switching and high device yield simultaneously. The response frequency over 1 kHz under mechanically deformed conditions facilitates conformal electronic sensors at the machine/human interface. Finally, a mechanically stretchable, flexible, and skin-conformal photoplethysmogram (PPG) device with higher sensitivity than those of rigid devices is demonstrated, through conformal adherence to the flexuous surface of a fingerprint.

SignificanceWe have developed an ultraflexible organic photovoltaic (OPV) that achieves sufficient thermal stability of up to 120 °C and a high power conversion efficiency of 10% with a total thickness of 3 μm. By combining an inherently stable donor:acceptor blend as the active layer and ultrathin substrate and barriers with excellent thermal capability, we were able to overcome the trade-offs between efficiency, stability, and device thickness. The ultraflexible and thermally stable OPV can be easily integrated into textiles through the commercially available hot-melt process without causing performance degradation, thereby presenting great potential as a ubiquitous and wearable power source in daily life.

A smart face mask that can conveniently monitor breath information is beneficial for maintaining personal health and preventing the spread of diseases. However, some challenges still need to be addressed before such devices can be of practical use. One key challenge is to develop a pressure sensor that is easily triggered by low pressure and has excellent stability as well as electrical and mechanical properties. In this study, a wireless smart face mask is designed by integrating an ultrathin self‐powered pressure sensor and a compact readout circuit with a normal face mask. The pressure sensor is the thinnest (totally compressed thickness of ≈5.5 µm) and lightest (total weight of ≈4.5 mg) electrostatic pressure sensor capable of achieving a peak open‐circuit voltage of up to ≈10 V when stimulated by airflow, which endows the sensor with the advantage of readout circuit miniaturization and makes the breath‐monitoring system portable and wearable. To demonstrate the capabilities of the smart face mask, it is used to wirelessly measure and analyze the various breath conditions of multiple testers.

Flexible and biocompatible integrated photo‐charging devices consisting of photovoltaic cells and energy storage units can provide an independent power supply for next‐generation wearable electronics or biomedical devices. However, current flexible integrated devices exhibit low total energy conversion and storage efficiency and large device thickness, hindering their applicability towards efficient and stable self‐powered systems. Here, a highly efficient and ultra‐thin photo‐charging device with a total efficiency approaching 6% and a thickness below 50 µm is reported, prepared by integrating 3‐µm‐thick organic photovoltaics on 40 µm‐thick carbon nanotube/polymer‐based supercapacitors. This flexible photo‐charging capacitor delivers much higher performance compared with previous reports by tuning the electrochemical properties of the composite electrodes, which reduce the device thickness to 1/8 while improving the total efficiency by 15%. The devices also exhibit a superior operational stability (over 96% efficiency retention after 100 charge/discharge cycles for one week) and mechanical robustness (94.66% efficiency retention after 5000 times bending at a radius of around 2 mm), providing a high‐power and long‐term operational energy source for flexible and wearable electronics.

The authors focus on the Fused Deposition Modeling (FDM) 3D printer because the FDM 3D printer can print the utility resin material. It can print with low cost and therefore it is the most suitable for home 3D printer. The FDM 3D printer has the problem that it produces layer grooves on the surface of the 3D printed structure. Therefore the authors developed the 3D-Chemical Melting Finishing (3D-CMF) for removing layer grooves. In this method, a pen-style device is filled with a chemical able to dissolve the materials used for building 3D printed structures. By controlling the behavior of this pen-style device, the convex parts of layer grooves on the surface of the 3D printed structure are dissolved, which, in turn, fills the concave parts. In this study it proves the superiority of the 3D-CMF than conventional processing for the 3D printed structure. It proves utilizing the evaluation of the safety, selectively and stability. It confirms the improving of the 3D-CMF and it is confirmed utilizing the data of the surface roughness precision and the observation of the internal state and the evaluation of the mechanical characteristics.