In this study, the effect of mechanical recycling process parameters on the morphology, properties, and hydrolytic degradation of polycaprolactone-based thermoplastic polyurethane/polycaprolactone waste blends (TPU-PCL/PCL) and their nanocomposites were investigated. Modification of recycled TPU-PCL/PCL was carried out using natural and organically modified montmorillonite nanoclays. Effect of reprocessing time on the structure of TPU-PCL/PCL and nanoclay separation in nanocomposites was evaluated by differential scanning calorimetry, Fourier transform infrared spectroscopy, X-ray diffraction, and scanning electron microscopy analysis. It has been demonstrated that mechanical recycling of waste from industrial TPU-PCL/PCL only marginally changes its properties. The exfoliation of Cloisite 30B clay was not enough to enhance the properties of recycled materials. However, the structure, thermal, and mechanical properties, hydrolytic degradation of obtained recycled TPU-PCL/PCL:nanoclay nanocomposites depend on the separation level of the nanoclays.
The pilling resistance of fashion fabrics is a fundamentally important and frequently occurring problem during cloth wearing. The aim of this investigation was to evaluate the pilling performance of linen/silk woven fabrics with different mechanical and chemical finishing, establishing the influence of the raw material and the peculiarities of dyeing and digital printing with different dyestuff. The pilling results of the dyed fabrics were better than those of the grey fabrics and even a small amount of synthetic fiber worsened the pilling performance of the fabric. Singeing influenced the change in the pilling resistance of the linen/silk fabrics without changing the final pilling resistance result. Singeing had a stronger influence on the fabrics with a small amount of synthetic fibers. The pilling resistance of printed fabrics was better than that of grey and dyed fabrics without and with singeing. The pilling resistance of pigment-printed fabrics was better than that of the reactive-printed fabrics.
In the industrial sector, production processes are continuously evolving, but issues and delays in production are still commonplace. Complex problems often require input from production managers or experts even though Industry 4.0 provides advanced technological solutions. Small and medium-sized enterprises (SMEs) normally rely more on expert opinion since they face difficulties implementing the newest and most advanced Industry 4.0 technologies. This reliance on human expertise can cause delays in the production processes, ultimately, impacting the efficiency and profitability of the enterprise. As SMEs are mostly niche markets and produce small batches, dynamics in production operations and the need for quick responses cannot be avoided. To address these issues, a decision support method for dynamic production planning (DSM DPP) was developed to optimize the production processes. This method involves the use of algorithms and programming in Matlab to create a decision support module that provides solutions to complex problems in real-time. The aim of this method is to combine not only technical but also human factors to efficiently optimize dynamic production planning. It is hardly noticeable in other methods the involvement of human factors such as skills of operations, speed of working, or salary size. The method itself is based on real-time data so examples of the required I 4.0 technologies for production sites are described in this article—Industrial Internet of Things, blockchains, sensors, etc. Each technology is presented with examples of usage and the requirement for it. Moreover, to confirm the effectiveness of this method, tests were made with real data that were acquired from a metal processing company in Lithuania. The method was tested with existing production orders, and found to be universal, making it adaptable to different production settings. This study presents a practical solution to complex problems in industrial settings and demonstrates the potential for DSM DPP to improve production processes while checking the latest data from production sites that are conducted through cloud systems, sensors, IoT, etc. The implementation of this method in SMEs could result in significant improvements in production efficiency, ultimately, leading to increased profitability.
Small and medium-sized engineering production companies face challenges that are related to unpredicted rapid changes of availability of the work force, materials and equipment. Those challenges are especially difficult to solve for companies focusing on unit or batch production and when they are collaborating with customers who require short lead times. A four-month observation was carried out in a metal processing company in Lithuania to understand the most common rising problems and developing solution for computerised decision support systems. It was discovered that the company needs a computerised “employee centred” system for the improvement of the allocation of tasks to employees. Such a need proved to be the most urgent one, especially during pandemics. An algorithm for the analysis and automated allocation of the employees’ tasks has been developed and tested. The proposed algorithm is universal and may be applied in different SMEs for engineering production.
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