In this paper we demonstrate, for the first time, the use of 3D printing (also known as additive manufacturing or rapid prototyping) to create porous media with precisely defined packing morphologies, directly from computer aided design (CAD) models. We used CAD to design perfectly ordered beds with octahedral beads (115 μm apothem) packed in a simple cubic configuration and monoliths with hexagonal channels (150 μm apothem) in parallel and herringbone arrangements. The models were then printed by UV curing of acrylonitrile-butadiene-styrene powder layers. Each porous bed was printed at 1.0, 1.5 and 2.0 mL volumes, within a complete column, including internal flow distributors and threaded 10-32 flow connectors. Close replication of CAD models was achieved. The resultant individual octahedral beads were highly uniform in size, with apothems of 113.6±1.9 μm, while the monolith hexagonal cross-section channels had apothems of 148.2±2.0 μm. Residence time distribution measurements show that the beds largely behaved as expected from their design void volumes. Radial and fractal flow distributor designs were also tested. The former displayed poor flow distribution in parallel and herringbone pore columns, while the fractal distributors provided uniform flow distribution over the entire cross section. The results show that 3D printing is a feasible method for producing precisely controlled porous media. We expect our approach to revolutionize not only fundamental studies of flow in porous media but methods of chromatography column production.

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ResearchCite this article: Dimartino S, Mather AV, Alestra T, Nawada S, Haber M. 2015 Experimental and computational analysis of a novel flow channel to assess the adhesion strength of sessile marine organisms. Bioadhesives produced by marine macroalgae represent a potential source of inspiration for the development of water-resistant adhesives. Assessing their adhesion strength, however, remains difficult owing to low volumes of adhesive material produced, low solubility and rapid curing time. These difficulties can be circumvented by testing the adhesion strength of macroalgae propagules attached to a substrate. In this paper, we present a simple, novel flow channel used to test the adhesion strength of the germlings of the fucalean alga Hormosira banksii to four substrates of biomedical relevance (PMMA, agar, gelatin and gelatin þ lipid). The adhesion strength of H. banksii germlings was found to increase in a time-dependent manner, with minimal adhesion success after a settlement period of 6 h and maximum adhesion strength achieved 24 h after initial settlement. Adhesion success increased most dramatically between 6 and 12 h settlement time, while no additional increase in adhesion strength was recorded for settlement times over 24 h. No significant difference in adhesion strength to the various substrates was observed. Computational fluid dynamics (CFD) was used to estimate the influence of fluid velocity and germling density on drag force acting on the settled organisms. CFD modelling showed that, on average, the drag force decreased with increasing germling number, suggesting that germlings would benefit from gregarious settlement behaviour. Collectively, our results contribute to a better understanding of the mechanisms allowing benthic marine organisms to thrive in hydrodynamically stressful environments and provide useful insights for further investigations.

Separation and characterization of complex mixtures are of crucial importance in many fields, where extremely high separation power is required. Three-dimensional separation techniques can offer a path toward achieving high peak capacities. In this Review, online three-dimensional separation systems are discussed, including three-dimensional gas chromatography, and hyphenated combinations of two-dimensional gas chromatography with liquid chromatography or supercritical-fluid chromatography. Online comprehensive two-dimensional liquid chromatography provides detailed information on complex samples and the need for higher peak capacities is pushing researchers toward online three-dimensional liquid chromatography. In this review, an overview of the various combinations are provided and we discuss and compare their potential performance, advantages, perspectives, and results obtained during the most recent 10–15 years. Finally, the Review will discuss a novel approach of spatial three-dimensional liquid separation to increase peak capacity.

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