Quality control is one of the industrial tasks most susceptible to be improved by implementing technological innovations. As an innovative technology, machine vision enables reliable and fast 24/7 inspections and helps producers to improve the efficiency of manufacturing operations. The accessible data by vision equipment will be used to identify and report defective products, understand the causes of deficiencies and allow rapid and efficient intervention in smart factories. From this perspective, the proposed machine vision model in this paper combines the identification of defective products and the continuous improvement of manufacturing processes by predicting the most suitable parameters of production processes to obtain a defect-free item. The suggested model exploits all generated data by various integrated technologies in the manufacturing chain, thus meeting the requirements of quality management in the context of Industry 4.0, based on predictive analysis to identify patterns in data and suggest corrective actions to ensure product quality. In addition, a comparative study between several machine learning algorithms, both for product classification and process improvement models, is performed in order to evaluate the designed system. The results of this study show that the proposed model largely meets the requirements for the proper implementation of these techniques.

Blockchain merges technology with the Internet of Things (IoT) for addressing security and privacy-related issues. However, conventional blockchain suffers from scalability issues due to its linear structure, which increases the storage overhead, and Intrusion detection performed was limited with attack severity, leading to performance degradation. To overcome these issues, we proposed MZWB (Multi-Zone-Wise Blockchain) model. Initially, all the authenticated IoT nodes in the network ensure their legitimacy by using the Enhanced Blowfish Algorithm (EBA), considering several metrics. Then, the legitimately considered nodes for network construction for managing the network using Bayesian-Direct Acyclic Graph (B-DAG), which considers several metrics. The intrusion detection is performed based on two tiers. In the first tier, a Deep Convolution Neural Network (DCNN) analyzes the data packets by extracting packet flow features to classify the packets as normal, malicious, and suspicious. In the second tier, the suspicious packets are classified as normal or malicious using the Generative Adversarial Network (GAN). Finally, intrusion scenario performed reconstruction to reduce the severity of attacks in which Improved Monkey Optimization (IMO) is used for attack path discovery by considering several metrics, and the Graph cut utilized algorithm for attack scenario reconstruction (ASR). UNSW-NB15 and BoT-IoT utilized datasets for the MZWB method simulated using a Network simulator (NS-3.26). Compared with previous performance metrics such as energy consumption, storage overhead accuracy, response time, attack detection rate, precision, recall, and F-measure. The simulation result shows that the proposed MZWB method achieves high performance than existing works

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Machine vision is increasingly replacing manual steel surface inspection. The automatic inspection of steel surface defects makes it possible to ensure the quality of products in the steel industry with high accuracy. However, the optimization of inspection time presents a great challenge for the integration of machine vision in high-speed production lines. In this context, compressing the collected images before transmission is essential to save bandwidth and energy, and improve the latency of vision applications. The aim of this paper was to study the impact of quality degradation resulting from image compression on the classification performance of steel surface defects with a CNN. Image compression was applied to the Northeastern University (NEU) surface-defect database with various compression ratios. Three different models were trained and tested with these images to classify surface defects using three different approaches. The obtained results showed that trained and tested models on the same compression qualities maintained approximately the same classification performance for all used compression grades. In addition, the findings clearly indicated that the classification efficiency was affected when the training and test datasets were compressed using different parameters. This impact was more obvious when there was a large difference between these compression parameters, and for models that achieved very high accuracy. Finally, it was found that compression-based data augmentation significantly increased the classification precision to perfect scores (98–100%), and thus improved the generalization of models when tested on different compression qualities. The importance of this work lies in exploiting the obtained results to successfully integrate image compression into machine vision systems, and as appropriately as possible.

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