The main issue of Cu metallization is the electromigration of Cu through the interface between Cu and the barrier or capping layer. To improve electromigration resistance at the Cu and barrier metal interface, insertion of a glue layer which enhances the adhesion of Cu onto the under layer may be effective. The wettability of Cu on Ru and Ta glue layers was evaluated as the index of Cu adhesion strength onto glue layers. The wetting angle of Cu (43°) on a Ru substrate was three times lower than that of Cu (123°) on a Ta substrate after annealing. Lower wetting angle of Cu on a Ru substrate indicates a good adhesion property between Cu and Ru and may imply a high electromigration resistance. The better Cu wettability of Ru compared to Ta can be explained by the concept of lattice misfit. A Ru(002) plane has lower lattice misfit, which suggests lower interface energy, and enhanced the adhesion of Cu onto Ru. However, the Ru film showed poor Cu diffusion barrier properties, which suggests Ru should be used as a glue layer in combination with another barrier layer.

The electromigration resistance of ultra-large scale integration (ULSI) Cu interconnects can be improved by inserting an adhesion promoter between Cu and the diffusion barrier. A metallurgical survey was accomplished to select the element having a good Cu adhesion property. For adoption as an interconnect material, it should have a low resistivity and should not react with Cu to avoid increasing the resistance of Cu interconnects. Ru, Os, Mo, W, and Ta satisfied the above conditions. The Cu adhesion property of these elements was estimated by the lattice misfit concept. The Cu adhesion property was experimentally examined and compared hcp elements (Ru and Os), which have a good matching interface with fcc Cu, with the bcc elements (Mo and Ta). Ru and Os, which had lower lattice misfit values, showed a better adhesion property than the bcc elements having higher lattice misfit values. Among these elements, Ru had the best Cu adhesion property and thus it can be an optimum glue layer element for Cu interconnects.

Four-terminal conductivity measurements of damascene copper (Cu) wires with various widths have been performed using platinum-coated carbon nanotube (CNT) tips in a four-tip scanning tunneling microscope. Using CNT tips enabled the probe spacing to be reduced to 70 nm, which is the shortest probe spacing in interconnect wire measurements achieved so far. The measured resistivity of Cu increased as the line width decreased and direct evidence of individual grain boundary scattering was observed when the probe spacing was varied on a scale comparable to the grain size of the Cu wires (∼200 nm).

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