No abstract

The low workability of special brands corrosion-proof, heat resisting and high-resistance steels and alloys, widespread in details and nodes of modern machines, causes high labour input and the cost price of their manufacture. In this connection probes of possibilities of heightening of capacity and lowering of the cost price of handling of these materials at the expense of improvement of working conditions of the cutting instrument and, in particular, at the expense of application of various technological cutting fluid (TCF). High temperatures in a workpiece range, arising because of low heat conduction of intractable materials, define necessity of probe of the temperature phenomena for a cutting zone. The further development of a technique of definition of temperatures is of interest for these aspects of materials in a cutting zone at use ТСF and the account of their influence on a choice of optimum conditions of cutting. Researches of limitations on the roughness of the treated surface and cutting temperature are executed, in-use during optimization of cutting regimes at finish turning stainless materials, including with the use of technological cutting fluid. Analytical dependences of optimum cutting serve and speed from the parameters of finish turning process are set, providing the quantitative estimation of possibilities of the cutting regimes increase due to application of TCF. The estimation of efficiency of TCF application is executed on the basis of coefficient of increase of the treatment productivity.

In the real production functioning of the cutting tool takes place in the conditions of properties dispersion of the technological system elements that defines stochastic character of the cutting process parameters. As a result casual character has a basic data-out of cutting process - the cutting tool life. It is presented the method of the cutting regimes optimization taking into account the variation coefficient and the distributing law of the cutting tool life as casual value. The analysis of the optimization criteria (productivity and prime price) as functions of casual argument - the cutting tool life is executed. There are got analytical dependences, which allow taking into account dispersion of the cutting tool life at determination of its optimum value. There are set the correction coefficient on the productivity and prime price optimum cutting speeds taking into account the coefficient of cutting tool life variation. There are set the necessary for providing of the set level of reliability the coefficient of the cutting regimes change.

The paper reports the results in investigations of cutting parameter variability at profiled surfaces turning. The procedure of the multi-criterion optimization of profiled surfaces turning modes taking into account of variability in the limitations in force is presented. The recommendations on choice of optimum cutting modes based on the criteria of productivity, cost price and their compression are shown.

The Method of Estimation of Possibilities of the Machining Productivity Rise Taking into Account the Action of Cutting Fluid (TCF) and Coated Carbide Cutting Tools (CCT) for Rough and Fin-Ish Turning Corrosion-Proof, Heat Resisting and Stainless Steels and Alloys is Perfected. the Factor of Machining Productivity Rise at the Expense of Use TCF and CCT is Set. it is Executed Theoretical and Experimental Researches of Influence of the Cutting Regimes on the Cutting Temperature and the Ma-Chined Surface Roughness at Turning of Different Hard-Processing Steels and Alloys. Dependences of the Cutting Temperature and the Machined Surface Roughness on Cutting Speed, Feed and Depth Taking into Account the Action of TCF and CCT are Set. the Factors of Decline of the Machined Surface Roughness and the Cutting Temperature are Certain at the Use of TCF with Different Cooling and Lubri-Cant Properties. the Factors of Machining Productivity Rise are Certain under Various Conditions of the Rough and Finish Turning Different Corrosion - Proof, Heat Resisting and High - Resistance Steels and Alloys Depending on the Factor of the Cutting Temperature Decline and Factor of the Tool Life Rise. the Set Factor of Machining Productivity Rise Allows Estimating Efficiency of the Use of Various TCF and CCT for Different Hard-Processing Materials.