The calcium looping process is a fast-developing post-combustion CO 2 capture technology in which combustion flue gases are treated in two interconnected fluidized beds. CO 2 is absorbed from the flue gases with calcium oxide in the carbonator operating at 650 ºC. The resulting CaCO 3 product is regenerated into CaO and CO 2 in the calciner producing a pure stream of CO 2. In order to produce a suitable gas stream for CO 2 compression, oxy-combustion of a fuel, such as coal, is required to keep the temperature of the calciner within the optimal operation range of 880-920°C. Studies have shown that the calcium looping process CO 2 capture efficiencies are between 70 % and 97 %. The calciner reactor is a critical component in the calcium looping process. The operation of the calciner determines the purity of gases entering the CO 2 compression. The optimal design of the calciner will lower the expenses of the calcium looping process significantly. Achieving full calcination at the lowest possible temperature reduces the cost of oxygen and fuel consumption. In this work, a 1.7 MW pilot plant calciner was studied with two modeling approaches: 3-D calciner model and 1-D process model. The 3-D model solves fundamental balance equations for a fluidized bed reactor operating under steady-state condition by applying the control volume method. In addition to the balance equations, semiempirical models are used to describe chemical reactions, solid entrainment and heat transfer to reduce computation effort. The input values of the 3-D-model were adjusted based on the 1-D-model results, in order to model the behavior of the carbonator reactor realistically. Both models indicated that the calcination is very fast in oxy-fuel conditions when the appropriate temperature conditions are met. The 3-D model was used to study the sulfur capture mechanisms in the oxy-fired calciner. As expected, very high sulfur capture efficiency was achieved. After confirming that the 1-D model with simplified descriptions for the sorbent reactions produces similar results to the more detailed 3-D model, the 1-D model was used to simulate calcium looping process with different recirculation ratios to find an optimal area where the fuel consumption is low and the capture efficiency is sufficiently high. It was confirmed that a large fraction of the solids can be recirculated to both reactors to achieve savings in fuel and oxygen consumption before the capture efficiency is affected in the pilot unit. With low recirculation ratios the temperature difference between the reactors becomes too low for the cyclic carbonation and calcination. As a general observation, the small particle size creates high solid fluxes in the calcium looping process that should be taken into account in the design of the system.
Corporate image, European Emission Trading System and Environmental Regulations, encourage pulp industry to reduce carbon dioxide (CO 2) emissions. Kraft pulp mills produce CO 2 mainly in combustion processes. The largest sources are the recovery boiler, the biomass boiler, and the lime kiln. Due to utilizing mostly biomass-based fuels, the CO 2 is largely biogenic. Capture and storage of CO 2 (CCS) could offer pulp and paper industry the possibility to act as site for negative CO 2 emissions. In addition, captured biogenic CO 2 can be used as a raw material for bioproducts. Possibilities for CO 2 utilization include tall oil manufacturing, lignin extraction, and production of precipitated calcium carbonate (PCC), depending on local conditions and mill-specific details. In this study, total biomass-based CO 2 capture and storage potential (BECCS) and potential to implement capture and utilization of biomass-based CO 2 (BECCU) in kraft pulp mills were estimated by analyzing the impacts of the processes on the operation of two modern reference mills, a Nordic softwood kraft pulp mill with integrated paper production and a Southern eucalyptus kraft pulp mill. CO 2 capture is energy-intensive, and thus the effects on the energy balances of the mills were estimated. When papermaking is integrated in the mill operations, energy adequacy can be a limiting factor for carbon capture implementation. Global carbon capture potential was estimated based on pulp production data. Kraft pulp mills have notable CO 2 capture potential, while the on-site utilization potential using currently available technologies is lower. The future of these processes depends on technology development, desire to reuse CO 2 , and prospective changes in legislation. Keywords Bioenergy with carbon capture and storage BECCS. Bioenergy with carbon capture and utilization BECCU. Kraft pulp mill. Climate change mitigation. Negative CO 2
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