The ultrasound technique is a well-known non-destructive and efficient testing method for on-line corrosion monitoring. Wall thickness loss rate is the major parameter that defines the corrosion process in this approach. This paper presents a smart corrosion monitoring system for offshore wind turbines based on the ultrasound pulse-echo technique. The solution is first developed as an ultrasound testbed with the aim of upgrading it into a low-cost and low-power miniaturized system to be deployed inside offshore wind turbines. This paper discusses different important stages of the presented monitoring system as design methodology, the precision of the measurements, and system performance verification. The obtained results during the testing of a variety of samples show meaningful information about the thickness loss due to corrosion. Furthermore, the developed system allows us to measure the Time-of-Flight (ToF) with high precision on steel samples of different thicknesses and on coated steel samples using the offshore standard coating NORSOK 7A.
As large wind farms are now often operating far from the shore, remote condition monitoring and condition prognostics become necessary to avoid excessive operation and maintenance costs while ensuring reliable operation. Corrosion, and in particular uniform corrosion, is a leading cause of failure for Offshore Wind Turbine (OWT) structures due to the harsh and highly corrosive environmental conditions in which they operate. This paper reviews the state-of-the-art in corrosion mechanism and models, corrosion monitoring and corrosion prognostics with a view on the applicability to OWT structures. Moreover, we discuss research challenges and open issues as well strategic directions for future research and development of cost-effective solutions for corrosion monitoring and prognostics for OWT structures. In particular, we point out the suitability of non-destructive autonomous corrosion monitoring systems based on ultrasound measurements, combined with hybrid prognosis methods based on Bayesian Filtering and corrosion empirical models.
The conventional way of studying corrosion in marine environments is by installing corrosion coupons. Instead, this paper presents an experimental field study using an unattended corrosion sensor developed on the basis of ultrasound (US) technology to assess the thickness loss caused by general atmospheric corrosion on land close to the sea (coastal region). The system described here uses FPGA, low-power microcontroller, analog front-end devices in the sensor node, and a Beaglebone black wireless board for posting data to a server. The overall system is small, operates at low power, and was deployed at Gran Canaria to detect the thickness loss of an S355 steel sample and consequently estimate the corrosion rate. This experiment aims to demonstrate the system’s viability in marine environments and its potential to monitor corrosion in offshore wind turbines. In a day, the system takes four sets of measurements in 6 hour intervals, and each set consists of 5 consecutive measurements. Over the course of 5 months, the proposed experiment allowed for us to continuously monitor the corrosion rate in an equivalent corrosion process to an average thickness loss rate of 0.134 mm/year.
Smart environments based on wireless sensor networks represent the next evolutionary development step in engineering, such as industrial automation, video surveillance, traffic monitoring, and robot control. Sensory data come from multiple networks of interconnected sensors with complex distributed locations. The recent development of communication and sensor technology results in the growth of a new attractive and challenging area: wireless sensor networks (WSNs). A wireless sensor network which consists of a large number of sensor nodes is deployed in environmental fields to serve various applications. Facilitated with the ability of wireless communication and intelligent computation, these nodes become smart sensors that do not only perceive ambient physical parameters but also are able to process information, cooperate with each other, and self-organize into the network. These new features assist the sensor nodes as well as the network to operate more efficiently in terms of both data acquisition and energy consumption.
Autism spectrum disorder (ASD) is considered a lifelong disability which causes deficits in both social and cognitive functions and affects to the quality of an individual life. The limited human resources, time, and considerable cost have affected the diagnosis and treatment methods of ASD over the world. The state of the art implies how modern technologies and robotics can offer promising tools to reinforce the researches and therapies of ASD. Robots have been shown to have a promise approach as therapeutic tools that can be implemented to diagnose ASD, improve social interaction in the scope of stimulating emotional engagement and physical activity engagement while creating an interactive environment with less anxiety. Nowadays, AI has become a significant and frequent factor in robotic solutions, introducing flexibility and learning capabilities for the applications. Impact of introducing AI for robotics solutions to autism syndrome has been discussed throughout this chapter.
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