Lactic acid, mainly produced by fermentation, has been
widely used
in the food, chemical, and pharmaceutical fields. Because of the high
downstream processing costs in traditional technology, the cost-effective
production of high-purity lactic acid has remained a challenge for
decades. This study provides an integrated membrane process to recover
lactic acid from sodium salt fermentation broth that consists of ceramic
membrane filtration, nanofiltration (NF), and bipolar membrane electrodialysis
(BMED). In the ceramic membrane process, the flux changed with the
membrane pore size in the order of 50 nm > 200 nm > 500 nm >
20 nm.
At an operating pressure of 0.1 MPa, the flux of the membrane with
a pore size of 50 nm reached a maximum of 192 L·m–2·h–1, and the removal rate of cells was up
to 99.3%. In the subsequent NF step, the flux increased linearly with
the operating pressure from 0.5 to 2.0 MPa, whereas the rejection
rates of Mg2+, Ca2+, and Na+ increased
with increasing TMP, and a flux of 5.0 L·m–2·h–1 was obtained at the operating pressure
of 2.0 MPa, with 87.7% of Ca2+, 95.0% of Mg2+, and 98.9% of protein being retained. The BMED process was developed
for the conversion of 95.0% NaL into NaOH and HL, and the energy consumption
was 1.05 kWh·kg–1 under a current density of
400 A·m–2. Our results indicate that the proposed
integrated membrane process is technically feasible for lactic acid
production from fermentation broth.
As a reversible reaction, the esterification conversion is limited by thermodynamic equilibrium. Pervaporation has been a very useful tool to enhance the esterification reaction by removing its products. In this paper, a T-Type zeolite membrane was used to intensify the esterification of propionic acid and ethanol. On the basis of the Maxwell−Stefan equation, a kinetic model for pervaporation aided esterification of propionic acid and ethanol was developed. The experimental data were in good agreement with the simulation results. The effects of temperature, molar ratio of ethanol to acid, and ratio of membrane area to amount of initial reaction liquid (S/m) on PV-aided esterification were investigated. It was shown that the equilibrium conversion of the esterification without PV was 82.6% but increased to 90.8% with PV aided in 5 h. The conversion of esterification enhanced by pervaporation reached 99.8% in 10 h at 363 K when the molar ratio of ethanol to acid was 2:1 and the ratio of membrane area to amount of initial reaction liquid (S/m) was 0.1059 m 2 •kg −1 .
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