A variable magnification ratio transmission structure powered by the electric actuators is proposed to improve the flexibility and portability of the exoskeleton under heavy load carrying condition. The parameters of connecting rod size and hanging position are optimized to ensure that the output torque of active joints can fully envelope the demand load area. The control strategy based on intrinsic sensing is designed to realize the automatic human motion intention prediction and flexible trajectory tracking. The newly developed split embedded connecting rod can accurately measure the human-robot interaction (HRI) force applied to the exoskeleton and extract the human motion intention without being affected by the differences in wearing status. The force tracking control based on the zero-force following is modified by feedforward compensation with extreme learning machine (ELM), which enhances the response speed to human motion intention and reduces the HRI force by 70.6%. Based on multi-sensor information, stacked autoencoder deep neural networks (DNNs) are utilized to realize the automatic locomotion transition and the corresponding control parameters' switching. After optimization by a hybrid algorithm of genetic algorithm and particle swarm optimization (GA_PSO), the identification accuracy is enhanced from 96.2% to 99.7%. The adaptive neural-fuzzy inference system (ANFIS) is used to analyze the plantar pressure to achieve flexible switching between the swing phase and the stance phase. The experiments under various gait motion trajectories assisted by novel weight-bearing exoskeleton are carried out for evaluation, and the performance of the proposed control strategy based on motion intention prediction, locomotion mode identification, and gait phase switching is effectively verified.
In manufacturing, traditional task pre-programming methods limit the efficiency of human–robot skill transfer. This paper proposes a novel task-learning strategy, enabling robots to learn skills from human demonstrations flexibly and generalize skills under new task situations. Specifically, we establish a markerless vision capture system to acquire continuous human hand movements and develop a threshold-based heuristic segmentation algorithm to segment the complete movements into different movement primitives (MPs) which encode human hand movements with task-oriented models. For movement primitive learning, we adopt a Gaussian mixture model and Gaussian mixture regression (GMM-GMR) to extract the optimal trajectory encapsulating sufficient human features and utilize dynamical movement primitives (DMPs) to learn for trajectory generalization. In addition, we propose an improved visuo-spatial skill learning (VSL) algorithm to learn goal configurations concerning spatial relationships between task-relevant objects. Only one multioperation demonstration is required for learning, and robots can generalize goal configurations under new task situations following the task execution order from demonstration. A series of peg-in-hole experiments demonstrate that the proposed task-learning strategy can obtain exact pick-and-place points and generate smooth human-like trajectories, verifying the effectiveness of the proposed strategy.
After each robot end tool replacement, tool center point (TCP) calibration must be performed to achieve precise control of the end tool. This process is also essential for robot-assisted puncture surgery. The purpose of this article is to solve the problems of poor accuracy stability and strong operational dependence in traditional TCP calibration methods and to propose a TCP calibration method that is more suitable for a physician. This paper designs a special binocular vision system and proposes a vision-based TCP calibration algorithm that simultaneously identifies tool center point position (TCPP) and tool center point frame (TCPF). An accuracy test experiment proves that the designed special binocular system has a positioning accuracy of ±0.05 mm. Experimental research shows that the magnitude of the robot configuration set is a key factor affecting the accuracy of TCPP. Accuracy of TCPF is not sensitive to the robot configuration set. Comparison experiments show that the proposed TCP calibration method reduces the time consumption by 82%, improves the accuracy of TCPP by 65% and improves the accuracy of TCPF by 52% compared to the traditional method. Therefore, the method proposed in this article has higher accuracy, better stability, less time consumption and less dependence on the operations than traditional methods, which has a positive effect on the clinical application of high-precision robot-assisted puncture surgery.
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