Ta/Si (100) and Cu/Ta/Si (100) film structures were fabricated by using ion beam deposition with a modified RF sputter-type ion source, in which a strong RF discharge was introduced in order to enhance the plasma density. For Ta/Si structures, Ta films were deposited at various bias voltages. When the substrate bias voltage was not applied, the Ta film showed a columnar structure and had a high resistivity of 2600 n m. On the other hand, when the substrate bias voltage of −50-−200 V was applied, the cross-sectional observation did not show columnar structure at all. In this case, film deposition was considered to be sufficient migration energy by the accelerated Ta + ions. In particular, Ta films deposited at a bias voltage of −125 V had a very small resistivity of 360 n m. Thermal stability of Cu(100 nm)/Ta(50 nm)/Si films, where Ta plays a role of diffusion barrier, was evaluated after annealing in H 2 atmosphere for 60 min at various temperatures. Non-columnar structure Ta films deposited at substrate bias voltages of −50 V and −125 V were found to be stable up to 600 • C, while columnar structure Ta films deposited at zero bias voltage degraded at 300 • C. This result indicates that the thermal stability of the Ta films is mainly governed by the film microstructure of the deposited layer.
Abstrucf-High purity RF-sputter type metal ion source has been developed for non-mass separated ion beam deposition. Fe or Cu rod target of purity 99.999 YO or 99.9999%, respectively, was DC-sputtered inside an RF inductively generated Ar plasma. Optical emission specfroscopy from the plasma region (Fe case) indicated that emission from Fe* becomes larger than that of Ar* when DC bias voltage of -1 kV was applied. This result agreed with our previous mass spectroscopic that Fe+ ion intensity overcomes that of Ar+ because of an efficient Penning ionization of sputtered and evaporated Fe particles. Cu f h s deposited on Si substrate at RT with the ion source showed noncolumnar structure at a substrate bias voltage of -150 V, whereas only columnar structure was obtained with no bias voltage. This tendency qualitatively agreed with the case of Fe fdm formation obtained in our mass separated IBD.
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