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Abstract:: Thanks to their excellent corrosion resistance, superior mechanical properties and good biocompatibility, titanium (Ti) and Ti alloys are extensively applied in biomedical fields. Pitting corrosion is a critical consideration for the reliability of Ti and Ti alloys used in the human body. Therefore, this article focuses on the pitting corrosion of Ti and Ti alloys, which introduces the growth stages of pitting corrosion and its main influencing factors. Three stages, i.e. (1) breakdown of passive film, (1) metastable pitting, and (3) propagation of pitting, are roughly divided to introduce the pitting corrosion. As reviewed, corrosive environment, applied potential, temperature and alloy compositions are the main factors affecting the pitting corrosion of Ti and Ti alloys. Moreover, the pitting corrosion of different types Ti alloys are also reviewed to correlate the types of Ti alloys and the main factors of pitting corrosion. Roughly speaking, β-type Ti alloys have the best pitting corrosion resistance among the three types of Ti alloys.

In this work, the characteristics of passive films formed on as-cast Ti-6Al-4V before and after transpassivation by electrochemical methods will be studied. A simulated body fluid of Hank’s solution was used as the electrolyte in this work. According to the potentiodynamic polarization test, the passivation range, transpassive range, and repassivation range of as-cast Ti-6Al-4V were obtained. Afterward, the potentiostatic polarization was employed to passivate the Ti-6Al-4V in both passivation and repassivation ranges. Electrochemical impedance spectroscopy (EIS) was used to analyze the characteristics of formed passive films. Different electrochemical behavior of as-cast Ti–6Al-4V is found in passivation and repassivation ranges. The passivation current density of the sample in the repassivation range is significantly larger than that in the passivation range. Meanwhile, the growth rate of passive film in the repassivation range is also greater than that in the passivation range. Although the sample shows a higher charge transfer impedance in the repassivation range, metastable pitting corrosion is also observed, indicating the formation of the unstable passive film. Such results advance the understanding of as-cast Ti-6Al-4V polarized under different potentials for potential biomedical applications.

There is limited research on metastable pitting corrosion in an acidic environment, and acid is a major challenge for material corrosion. Therefore, this work investigated the metastable pitting corrosion of laser powder bed fusion (LPBF)-produced Ti–6Al–4V, in Hank’s solution, at different pH values (pH = 3, 5, and 7). This work investigated the effect of acid on the characteristics of passive films, as well as the change in metastable pitting behavior. Based on the results of electrochemical impedance spectroscopy (EIS) and X-ray photoelectron spectroscopy (XPS), the passive film will be inhibited and dissolved under the influence of H+. The higher the concentration of H+, the thinner the passive film. Potentiodynamic polarization tests reveal that LPBFed Ti–6Al–4V in Hank’s solution, at pH 3, has more obvious metastable pitting corrosion. This is because the higher the H+ concentration, the more Cl- is adsorbed on the surface of the passive film, which is prone to generate soluble chlorides by competitive adsorption with oxygen atoms and thus develop into metastable pitting corrosion.