Propylene production via propane dehydrogenation (PDH) requires high reaction temperatures to obtain sufficient propylene yields, which results to prominent catalyst deactivation due to coke formation. Developing highly stable catalysts for PDH without deactivation even at high temperatures is of great interest and benefit for industry. Here, we report that single-atom Pt included in thermally stable intermetallic PtGa works as an ultrastable and selective catalyst for PDH at high temperatures. Intermetallic PtGa displays three-hold-Pt ensembles and single Pt atoms isolated by catalytically inert Ga at the surface, the former of which can be selectively blocked and disabled by Pb deposition. The PtGa-Pb/SiO2 catalyst exhibits 30% conversion with 99.6% propylene selectivity at 600 °C for 96 h without lowering the performance. The single-atom Pt well catalyzes the first and second C–H activation, while effectively inhibits the third one, which minimizes the side reactions to coke and drastically improves the selectivity and stability.
Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests. CONTENTS
The oxidative dehydrogenation of propane using CO2 (CO2-ODP) is a promising technique for high-yield propylene production and CO2 utilization. Developing a highly efficient catalyst for CO2-ODP is of great interest and benefit to the chemical industry and for carbon recycling. However, the efficiency of the existing catalysts is limited. Here, we report a Pt-Co-In ternary nanoalloy on CeO2 having a (Pt1−xCox)2In3 pseudo-binary alloy structure, which exhibits a considerably high catalytic activity, C3H6 selectivity, stability, and CO2 utilization efficiency at 550 °C. Alloying Pt with In and Co significantly improves the C3H6 selectivity and CO2 reduction ability, respectively. The Co species provide a high density of states near the Fermi level, which lowers the energy barrier of CO2 reduction.The catalyst stability is drastically enhanced by combining the strong CO2 activation ability of the alloy and the CeO2 support capable of oxygen release, which facilitate Mars-van Krevelen-type coke combustion.
Propane dehydrogenation has been a promising propylene production process that can compensate for the increasing global demand for propylene. However, Pt-based catalysts with high stability at ≥600 °C have barely been reported because the catalysts typically result in short catalyst life owing to side reactions and coke formation. Herein, we report a new class of heterogeneous catalysts using high-entropy intermetallics (HEIs). Pt−Pt ensembles, which cause side reactions, are entirely diluted by the component inert metals in PtGe-type HEIs. The resultant HEI (PtCoCu) (GeGaSn)/Ca−SiO 2 exhibited an outstandingly high catalytic stability, even at 600 °C (k d −1 = τ = 4146 h = 173 d), and almost no deactivation of the catalyst was observed for 2 months for the first time. Detailed experimental studies and theoretical calculations demonstrated that the combination of the site-isolation and entropy effects upon multimetallization of PtGe drastically enhanced the desorption of propylene and the thermal stability, eventually suppressing the side reactions even at high reaction temperatures.
Propane dehydrogenation (PDH) is a promising chemical process that can satisfy the increasing global demand for propylene. However, the Pt-based catalysts that have been reported thus far are typically deactivated at ! 600 8C by side reactions and coke formation. Thus, such catalysts possess an insufficient life. Herein, we report a novel catalyst design concept, namely, the double decoration of PtGa intermetallics by Pb and Ca, which synergize the geometric and electronic promotion effects on the catalyst stability, respectively. Pb is deposited on the three-fold Pt 3 sites of the PtGa nanoparticles to block them, whereas Ca, which affords an electron-enriched single-atom-like Pt 1 site, is placed around the nanoparticles. Thus, PtGa À Ca À Pb/SiO 2 exhibits an outstandingly high catalytic stability, even at 600 8C (k d = 0.00033 h À1 , t = 3067 h), and almost no deactivation of the catalyst was observed for up to 1 month for the first time.
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