To protect various gas turbine components against high temperature in the hot sections of power generation plants and aircraft engines, thermal barrier coatings (TBCs) have been developed and widely used. Conventional TBCs consist of a MCrAlY bond coating for oxidation resistance and a ceramic top coating for thermal insulation. High quality coatings of MCrAlYs have been produced mostly by low pressure plasma spraying but other more economical processes are also used depending on the operating conditions of the component to be coated. In this study, CoNiCrAlY powders were deposited on Inconel 718 substrate with 3 types spraying system, i.e., low pressure plasma spraying, high velocity oxy-fuel spraying, and atmosphere plasma spraying. The specimens without top ceramic coating were isothermally tested for up to 100 hrs in air at 1373 K and mass gain of the coatings was measured. Microstructure of the coating cross sections and the surface oxides were observed with SEM. Moreover, phase changes during the oxidation test were investigated with calculated phase diagrams for the CoNiCrAlY alloy.

We have demonstrated a highly sensitive moisture sensor that can detect water molecules, in addition to water droplets, and therefore, can predict dew condensation with high accuracy and high speed before the formation of water droplets, showing a better performance than a commercial hygrometer. Additionally, the dependence of the output response from the sensor on factors, such as the cooling rate of the sensor’s surface and the vapor pressure in the chamber, that affect the performance of the moisture sensor has been clarified. The output response showed a clear dependence on the variation in cooling rate, as well as the vapor pressure. The higher the cooling rate and vapor pressure, the higher the output response. The output response showed a linear response to the change in the above-mentioned parameters. The higher sensitivity and accuracy of the moisture sensor, as a function of the physical parameters, such as cooling rates, vapor pressure, enables the sensor to perform in advanced detection applications. The sensor can be modified to the actual target regarding the surface nature and the heat capacity of the target object, making it more suitable for wide applications.

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A moisture sensor has been reported that detects invisibly small water droplets and distinguishes their particle size with high accuracy and high speed. This sensor uses narrow lines of dissimilar metals as electrodes, arranged with gaps of 0.5 to 10 μm. The working principle for this sensor is that it measures the galvanic current generated when a water droplet forms a bridge-like structure between the electrodes. In addition, the surface of the sensor was controlled by using hydrophilic polymer, GL, and hydrophobic polymer, PMMA. The study of the relationship between the contact angle, projected area of water droplets and current response from the sensor with a modified surface showed that in the case of GL, the contact angle was small (wettability increased) and the average value and distribution of the projected water droplet area and the sensor’s response increased. This enhanced the sensor’s sensitivity. On the other hand, in the case of PMMA, the contact angle was large (wettability decreased), the area of the water droplet and its distribution became small and the accuracy of discriminating the water droplet’s diameter by the sensor enhanced. Therefore, by rendering sensor’s surface hydrophilic and hydrophobic, the sensitivity and accuracy of the sensor could be enhanced.

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