The NiP coating has excellent wear and corrosion resistance, and electroless nickel-phosphorus coating is one of the best measures for surface modification of metal optical devices. The NiP layer could be processed by single-point diamond turning (SPDT). However, the periodic marks on the surface of the NiP coating processed by SPDT will lead to diffraction and stray light, which will reduce the reflectivity and image quality of the mirror. This paper studied smoothing polishing based on chemical mechanical polishing to remove turning periodic marks efficiently. Firstly, we studied the chemical corrosion and mechanical removal mechanism of smoothing polishing of the NiP coating through theoretical analysis. Then, the influencing factors of processing the quality of smoothing polishing are analyzed, and the optimal machining parameters and polishing slurry formula are formulated. Finally, through the developed process, the surface roughness of Root Mean Square (RMS) 0.223 nm is realized on the NiP coating, and an ultra-smooth surface that can meet the service accuracy of a hard X-ray mirror is obtained. Our research simplifies the high-precision machining process of the NiP coating and improves the machining efficiency. Therefore, it can be used as a new high-precision manufacturing NiP coating method.
We demonstrate an adaptive polarization control system of a 10.2 W non-polarization-maintaining fiber amplifier based on stochastic parallel gradient decent (SPGD) algorithm. The experimental investigation shows that the system can used to compensate for the polarization fluctuation of the fiber amplifier effectively and perform well over a long-time observation. When the adaptive polarization control system is in closed loop, the extinction ratio increases from 2.28 dB to 11.54 dB, and more than 93.4% of the total power in desired polarization direction is achieved.
In order to perform the flow visualization of a shock train structure by the schlieren imaging method in the cylindrical isolator, to the best of our knowledge, a novel integrative design and processing scheme of an aluminum alloy pipe with an acrylic conformal optical window pair are proposed. The optical ray tracing and wavefront correction methods were applied to design the inner cylindrical surfaces and outer aspherical cylindrical surfaces of the optical window pair for parallel light correction based on the conjoint analysis with the processing capability. Under the tolerance analysis and the optimization of the machining path, the integrative model was fabricated on a three-axis computer numerical control machine using two-axis turning and fast tool servo machining. The wavefront aberration (peak-to-valley value) and wavefront aberration (RMS) of the optical window pair were corrected within 12.189 and
2.658
λ
(
λ
=
632.8
n
m
) in the observation area which met the requirements of high-precision schlieren observation.
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