Variability improvement of metal-oxidesemiconductor field-effect transistors (MOSFETs) characteristics with high-k HfON gate insulator by Si surface flattening was investigated. The Si surface flattening process was carried out by Ar/4.9%H2 anneal utilizing rapid thermal annealing (RTA) system. The HfON gate insulator was formed by the in-situ Ar/O2 plasma oxidation of HfN utilizing electron cyclotron resonance (ECR) plasma sputtering followed by the post deposition anneal (PDA) at 600 o C for 1 min. The Si surface flattening was found to significantly improve the threshold voltage variability (VTH) of MOSFET with HfON gate insulator for the first time. Furthermore, the stability of the device characteristics was improved up to the measurement temperature of 100 o C by introducing the Si surface flattening process. Index Terms-ECR plasma sputtering, gate insulator, HfON, high-k, MOSFETs, Si surface flattening, variability 0894-6507 (c)