-. A roll coater of the Opposing Targets Sputtering and the TEONEX® (PEN) film substrate were used to prepare continuous webs for Co-Cr-Ta thin film media. And surface roughness, microstructure and magnetic properties of the continuous webs were studied in this paper. The webs obtained under the argon gas pressure in the range of 0.15 to 0.75 Pa and the roll temperature of approx. 150°C, showed the following properties which will make the development of thin film media prospective on reliability and manufacturability. Microstructures in the Co-Cr-Ta thin films of 150 nm thickness were observed to be Co-rich particles of some 20 nm in diameter being packed densely and homogeneously, segregated by 2 nm-thick Cr-rich boundary layers. Surface roughness (Rmax) and magnetic properties of the webs were almost constant and showed high quality (Rmax < 10 nm, Hc.l ~ 1000 oe, HCII::;; 260 oe and Hk -4.3 koe).