Modeling and optimization of operating parameters for abrasive waterjet turning alumina ceramics using response surface methodology combined with Box–Behnken design

Liu, Dun; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Yao, Peng; Liu, Zengwen

doi:10.1016/j.ceramint.2013.12.137

Cited by 88 publications

(34 citation statements)

References 15 publications

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“…It has been found that the transient surface seen in Figure 2 is typical for all cuts and is where the cutting action takes place during the radial-mode AWJ turning process. This appears to be consistent with previous studies (Li et al, 2013;Liu et al, 2014). On the transient surface, the actual jet impact angle is not necessarily the nominal nozzle tilt angle β, but the angle between the nozzle tilt direction and the slope of the transient surface, which in most cases is an oblique angle and decreases as the depth of cut is increased.…”

Section: Observation Of Machined Surfacesupporting

confidence: 88%

“…This trend is consistent with that found for other materials such as ductile steel (Li et al, 2013) and alumina ceramics (Liu et al, 2014). The decreased depth of cut at a higher feed speed is attributed to the reduced number of abrasive impacts on a given area.…”

Section: Effect Of Feed Speedsupporting

confidence: 83%

“…A variation of the radial-mode turning allows the nozzle to be tilted for a desired jet impact angle for material removal. There have been research efforts to apply this machining technique to various advanced engineering materials such as high-tensile steels (Li et al, 2013) and alumina ceramics (Liu et al, 2014;Yue et al, 2014), where plausible trends of the various machining performance measures with respect to the process parameters have been reported.…”

Section: Introductionmentioning

confidence: 98%

See 2 more Smart Citations

Radial-mode abrasive waterjet turning of short carbon–fiber-reinforced plastics

Zhu

Wang

et al. 2016

Machining Science and Technology

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An experimental study is carried out for single-pass radialmode abrasive waterjet (AWJ) turning of a short carbon-fiberreinforced polyetheretherketone (PEEK) specimen to understand the machining process and the effects of major process variables (feed speed, water pressure, abrasive mass flow rate, nozzle tilt angle, and rotational surface speed) on the major machining performance measures, that is, the depth of cut, material removal rate (MRR) and surface roughness. It is found that high water pressure, normal nozzle impact angle and high rotational speed with suitably selected feed speed and abrasive flow rate may be selected to achieve a high MRR without significantly compromising the surface roughness. Mathematical models for the three cutting performance measures are then developed for use in process control.

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Section: Observation Of Machined Surfacesupporting

confidence: 88%

Section: Effect Of Feed Speedsupporting

confidence: 83%

Section: Introductionmentioning

confidence: 98%

See 1 more Smart Citation

Radial-mode abrasive waterjet turning of short carbon–fiber-reinforced plastics

Zhu

Wang

et al. 2016

Machining Science and Technology

Self Cite

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“…Response surface methodology (RSM) invented by Box and Wilson [25] in 1951 and developed by Box and Hunter [26] was employed to model and optimize the different metallurgical processes [27][28][29][30][31][32][33][34][35], which has two key goals. The first one is optimizing the responses, which are a function of different process input parameters.…”

Section: Introductionmentioning

confidence: 99%

Empirical model to predict mass gain of cobalt electroless deposition on ceramic particles using response surface methodology

et al. 2015

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This investigation was undertaken to predict the mass gain (MG) of cobalt electroless deposition (ED) on ceramic SiC particles. Response surface methodology (RSM) based on a full factorial design with three ED parameters and 30 runs was used to conduct the experiments and to establish a mathematical model by means of Design-Expert software. Three ED parameters considered were pH, bath temperature and ceramic particle morphology. Analysis of variance was applied to validate the predicted model. The results of confirmation analysis by scanning electron microscopy (SEM) show that the developed models are reasonably accurate. The pH is the most effective parameter for the MG. Also, the highest mass gain is obtained for the lowest pH, highest bath temperatures and heat-treated SiC particles. In addition, the developed model shows that the optimal parameters to get a maximum value of mass gain are pH, bath temperature and ceramic particle state of 8, 70°C and heat treatment, respectively.

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“…Also, it is confirmed that the surface waviness can be decreased as traverse speed is increased by using the newly set-up abrasive inlet system. Liu, D., et al [108] identified the effect of process parameters (water pressure, transverse speed, tilt angle, abrasive flow rate, surface speed and standoff distance) on the depth of penetration (DoP) and surface roughness, R a , for aluminium ceramics in AWJ turning. Two mixed methods were used for analysis namely response surface methodology (RSM) with Box-Behnken Design (BBD).…”

Section: Mathematical Modeling Approachmentioning

confidence: 99%

State-of-the-Art in Abrasive Water Jet Cutting Technology and the Promise for Micro- and Nano-Machining

Alsoufi¹

2017

IJMEA

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Abstract:A long time ago, nature proved that even the hardest engineering materials change their shape and form when water is applied to them. The new shape formed by this phenomenon can be both valuable and/or attractive. In modern industry, water cutting technology is divided into two groups. Water jet cutting technology, which is cutting with pure water and abrasive water jet cutting technology, which uses water embedded with fine abrasive particles. Clean water jet cutting technology is suitable for "soft engineering materials" for instance paper, wood, textiles, food and plastic. It is extensively used technology in industries to cut almost everything from frozen chickens to one-use diapers. On the other hand, when "hard engineering materials" need to be cut, the addition of fine abrasive particles such as garnet allows one to cut almost any engineering material whether it be marble (as used in Al-Masjid Al-Haram, The Holy Mosque, in Makkah, KSA) or tool steel, and in thickness up to 200 mm. In this review paper, the primary objective is to highlight the state-of-the-art of the abrasive water jet cutting technology and the promise for micro-and nano-machining in modern industry.

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Modeling and optimization of operating parameters for abrasive waterjet turning alumina ceramics using response surface methodology combined with Box–Behnken design

Cited by 88 publications

References 15 publications

Radial-mode abrasive waterjet turning of short carbon–fiber-reinforced plastics

Radial-mode abrasive waterjet turning of short carbon–fiber-reinforced plastics

Empirical model to predict mass gain of cobalt electroless deposition on ceramic particles using response surface methodology

State-of-the-Art in Abrasive Water Jet Cutting Technology and the Promise for Micro- and Nano-Machining

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