The
variance of sub-20 nm devices is a critical issue for large-scale
integrated circuits. In this work, uniform sub-20 nm Si nanopillar
(NP) arrays with a reduced diameter variance (to ±0.5 nm) and
a cylindrical shape, which can be used for vertical gate-all-around
metal-oxide-semiconductor field-effect transistors, were fabricated.
For the fabrication process, an array of tapered Si NPs with a diameter
of approximately 62.7 nm and a diameter variance of ±2.0 nm was
initially fabricated by an argon fluoride lithography followed by
dry etching. Then, the NPs were oxidized in a self-limiting region.
After the oxide removal, a similar oxidation process was used again
for the NPs. It is determined that by controlling oxidation in the
self-limiting region, the diameter variance can be reduced in the
height direction of Si NPs (as well as shape control) and between
NPs, simultaneously with a controllable diameter decrease. This approach
decreases the variance in size caused by conventional nanoprocessing
and helps overcome the position-dependent variance for 300 mm φ
wafers, which is caused by current semiconductor processing.