Efficient, high-power, Al-free active-region diode lasers emitting at ϭ0.83 m have been grown by low-pressure metalorganic chemical vapor deposition. Threshold-current densities as low as 220 A/cm 2 , maximum continuous wave ͑cw͒ power of 4.6 W, and a maximum cw wallplug efficiency of 45% are achieved from 1 mm long, uncoated devices with In 0.5 ͑Ga 0.5 Al 0.5 ͒ 0.5 P cladding layers. Further improvement is obtained by replacing the p-In 0.5 ͑Ga 0.5 Al 0.5 ͒ 0.5 P cladding layer with thin ͑0.1 m͒ electron-blocking layers of Al 0.85 Ga 0.15 As and In 0.5 ͑Ga 0.5 Al 0.5 ͒ 0.5 P, and a pIn 0.5 ͑Ga 0.9 Al 0.1 ͒ 0.5 P cladding layer. Such devices provide a record-high T 0 of 160 K and reach catastrophic optical mirror damage ͑COMD͒ at a record-high cw power of 4.7 W ͑both facets͒. The corresponding COMD power-density level ͑8.7 MW/cm 2 )is ϳ2 times the COMD power-density level for uncoated, 0.81-m-emitting AlGaAs-active devices. Therefore, 0.81-m-emitting, Al-free active-region devices are expected to operate reliably at roughly twice the power of AlGaAs-active region devices. © 1997 American Institute of Physics. ͓S0003-6951͑97͒04302-7͔High-power diode lasers emitting in the wavelength range ϭ0.8-0.87 m are of interest because of important applications such as pump sources for Nd:YAG lasers. Such lasers conventionally use AlGaAs in the active region for р0.84 m, and thus suffer from short lifetimes and limited output powers by comparison to GaAs-active-region devices. The quaternary alloys InGa͑As͒P, lattice matched to GaAs, offer an attractive alternative to the AlGaAs/GaAs material system because: ͑1͒ the potential for better reliability, due to their inherent resistance to the formation of dark-line defects 1 and lower surface recombination velocity of InGaAsP compared to AlGaAs; 2 ͑2͒ a smaller increase in facet temperature 1 with drive current, and ͑3͒ the potential for growing reliable diode lasers on Si substrates. 3 However, the InGaAsP/GaAs material system has small conduction-band offsets, which cause diode lasers made of such material to suffer from massive carrier leakage. As a result, one obtains a relatively high threshold-current density, J th ; 1,4,5 low internal efficiency, i ; 5,6 and low threshold-current characteristic temperature, T 0 . 5,7 A recent attempt to solve the problem of carrier leakage 8 has been the use of high-band-gap material ͑Al 0.7 Ga 0.3 As͒ for the cladding layers which delivered high T 0 , promising reliability data, but also relatively high J th . We have designed and fabricated high-power, efficient, Al-free active-region devices by employing two features: ͑high-band gap͒ cladding layers of In 0.5 ͑Ga 0.5 Al 0.5 ͒ 0.5 P and the ''broad-waveguide'' concept. 9,10 The former significantly reduces carrier leakage, while the latter insures both a low internal loss coefficient, ␣ i (ϳ2 cm Ϫ1 ), since a large fraction of the optical energy is contained within the not intentionally doped ͑i.e., low loss͒ waveguide, 10 as well as a large transverse spot size ͑0.5 m full-width at hal...