Using accurately measured production amounts to obtain calibration curve corrections of production line speed and stoppage duration consisting of measurement errors

Sönmez, Volkan; Testik, Murat Caner

doi:10.1007/s00170-016-9043-0

Cited by 8 publications

(7 citation statements)

References 17 publications

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“…Production process measurements play an important role in the total business performance implementations through OEE calculations. In these, OEE metric is dependent on stoppage duration, speed of production, and nonconforming production through production loss measurements [10,14]. In the literature, most business performance metrics do not consider production process measurements.…”

Section: Discussionmentioning

confidence: 99%

“…While business performance measurement is essential for many production operations, accuracy of measurements has impact on validity and usefulness of performance metrics developed for evaluation, planning, and improvement of production processes [14]. The techniques for measuring the performance of a Smart Manufacturing facility are like those in regular use at most production factories: Key Performance Indicators (KPIs).…”

Section: Theoretical Backgroundmentioning

confidence: 99%

“…Production lines' performance measurement is a vital activity that aids production operations as well as making managerial decisions at different hierarchical levels. For instance, an effective way to support productivity improvements is to utilize performance measures [14]. The value of information on production process helps to build up a new evaluation model for production process evaluation that closely corresponds to a reverse production chain for recovery and utilization to making the product manufacturing much efficient and the overall efficiency of business entities.…”

Section: Theoretical Backgroundmentioning

confidence: 99%

“…Production process model that theoretically relates production loss with line speed and stoppage duration of a continuous production line have been developing. This model can be used to calculate the production loss given the line speed and the line's stoppage duration over a period of time [3,9,11,14].…”

Section: Theoretical Backgroundmentioning

confidence: 99%

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Key Indicators of the Production Process in Global Environment

2021

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Research background: Globalization brings rapidly changing global environment and highly competitive environment which manufacturing companies force to fight not only for their place in the market, but also to use various management methods and, above all, measure and manage their business performance. In production companies, the basis for performance measurement and management is to monitor data from production process, which should help to obtain an up-to-date production overview and serves a basis for planning processes, and remuneration of employees or for evaluating the efficiency of resources and equipment. Purpose of the article: Many approaches and indicators companies use for this evaluation, including key performance indicators. The aim of the article is to design key indicators for the evaluation of production process and to create a model for reporting the results from the production process. Methods: The design of the production process evaluation has been creating on the analysis and evaluation of the primary survey and according to the methodologies of production process steps for the determination of key indicators from available secondary sources. The contribution brings the primary data collection of a recent survey conducted in manufacturing companies in the Czech Republic. Findings & Value added: The paper sets up internal evaluation indicators for businesses using the elementary principle based on evaluation of the Overall Equipment Effectiveness.

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Section: Discussionmentioning

confidence: 99%

Section: Theoretical Backgroundmentioning

confidence: 99%

Section: Theoretical Backgroundmentioning

confidence: 99%

Section: Theoretical Backgroundmentioning

confidence: 99%

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Key Indicators of the Production Process in Global Environment

2021

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“…TPM maximizes equipment effectiveness through employee involvement, and integrates the use of autonomous maintenance and small group activities to advance equipment reliability, maintainability and productivity (Brah and Chong, 2004;Pun et al, 2002). Sonmez and Testik (2017) mentioned that a vital component of continuous improvement in production environments is measuring performance. For instance, in the TPM philosophy, OEE is used as a key performance indicator.…”

Section: Overall Equipment Effectiveness (Oee)mentioning

confidence: 99%

Improving operation of the croissant production line through overall equipment effectiveness (OEE)

Tsarouhas

2019

IJPPM

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Purpose Overall equipment effectiveness (OEE) is a metric for estimating equipment effectiveness of the industrial systems. The purpose of this paper is to identify maintenance improvement potentials using an OEE assessment within the croissant production line. Design/methodology/approach The present work is carried out by analyzing the failure and repair data of the line. The failure data cover a period of 15 months. During this period the croissant production line usually operates over the entire day (24 h per day) in three 8-h shifts per day, and pauses at the weekends. Descriptive statistics of the failure and repair data for the line based on scheduled and unscheduled interruptions were carried. Moreover, the actual availability (A), performance efficiency (PE) and quality rate (Q) measures, together with the complete OEE for each working day for the croissant production line, were shown. Findings The main objectives are to understand the operation management of the croissant production line, and to measure the OEE characteristics in precise quantitative terms. OEE analysis can help the company to identify the primary problems concerning the A, PE and Q and acts immediately. Originality/value This paper presents a successful evaluation of OEE which will provide a useful guide to aspects of the production process, which identifies the critical points of the line that require further improvement through effective maintenance strategy (i.e. total productive maintenance). Moreover, the analysis provides a useful perspective and helps managers and engineers make better decisions on how to improve manufacturing productivity and quality.

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Overall equipment effectiveness when production speeds and stoppage durations are uncertain

Sönmez

Testik

2017

Int J Adv Manuf Technol

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Using accurately measured production amounts to obtain calibration curve corrections of production line speed and stoppage duration consisting of measurement errors

Cited by 8 publications

References 17 publications

Key Indicators of the Production Process in Global Environment

Key Indicators of the Production Process in Global Environment

Improving operation of the croissant production line through overall equipment effectiveness (OEE)

Overall equipment effectiveness when production speeds and stoppage durations are uncertain

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