High energy capacity silicon (Si)
anodes in Li-ion batteries incorporate
polymeric binders to improve cycle life, which is otherwise limited
by large volume and stress fluctuations during charging/discharging
cycles. Several properties of the polymeric binder play a role in
achieving optimal battery performance, including interfacial adhesion
strength, mechanical elasticity, and lithium-ion conduction rate.
In this work, we utilize atomistic simulations with the ReaxFF force
field and complementary experiments to investigate how these properties
dictate the performance of Si/binder anodes. We study three C/N/H-based
polymer binders with varying structures (pyrolyzed polyacrylonitrile
(PPAN), polyacrylonitrile (PAN), and polyaniline (PANI)) to determine
how the structure–property characteristics of the binder affect
performance. The Si/binder adhesion analysis reveals some counter-intuitive
results: although an individual PANI chain has a stronger affinity
to Si compared to PPAN, the PANI bulk binds weaker to the Si surface.
Interfacial structural analyses from simulations of the bulk phase
show that PANI chains have poor stacking at the interface, while PPAN
chains exhibit dense and highly ordered stacking behavior, leading
to stronger adhesion. PPAN also has a lower Young’s modulus
compared to PANI and PAN owing to its ordered and less entangled bulk
structure. This added elasticity better accommodates volume changes
associated with cycling, making it a more suitable candidate for Si
anodes. Finally, both simulations and experimental measurements of
Li-ion diffusion rates show higher Li mobility through PPAN than PAN
and PANI because the ordered stacking of PPAN chains creates channels
that are favorable for Li diffusion to the Si surface. Galvanostatic
charge–discharge cycling experiments show that PPAN is indeed
a highly promising binder for Si anodes in Li-ion batteries, retaining
a capacity of ∼1400 mAh g–1 for 150 cycles.
This work demonstrates that the orientation and structure of the polymer
at and near the interface are essential for optimizing binder performance
as well as showcases the initial steps for binder evaluation, selection,
and application for electrodes in Li-ion batteries.