ULCOS-Pilot testing of the low-CO 2 Blast Furnace process at the experimental BF in Luleå The ULCOS blast furnace process aims at reducing the CO 2 emission of the blast furnace by 50% in two steps: l Decrease of carbon consumption by recycling most of the top gas after CO 2 removal, which requires operating the blast furnace with pure oxygen; l Underground storage of CO2.
Key results from the EU H2020 project CENTRELINE are presented. The research activities undertaken to demonstrate the proof of concept (technology readiness level—TRL 3) for the so-called propulsive fuselage concept (PFC) for fuselage wake-filling propulsion integration are discussed. The technology application case in the wide-body market segment is motivated. The developed performance bookkeeping scheme for fuselage boundary layer ingestion (BLI) propulsion integration is reviewed. The results of the 2D aerodynamic shape optimization for the bare PFC configuration are presented. Key findings from the high-fidelity aero-numerical simulation and aerodynamic validation testing, i.e., the overall aircraft wind tunnel and the BLI fan rig test campaigns, are discussed. The design results for the architectural concept, systems integration and electric machinery pre-design for the fuselage fan turbo-electric power train are summarized. The design and performance implications on the main power plants are analyzed. Conceptual design solutions for the mechanical and aero-structural integration of the BLI propulsive device are introduced. Key heuristics deduced for PFC conceptual aircraft design are presented. Assessments of fuel burn, NOx emissions, and noise are presented for the PFC aircraft and benchmarked against advanced conventional technology for an entry-into-service in 2035. The PFC design mission fuel benefit based on 2D optimized PFC aero-shaping is 4.7%.
The aim of this research is the identification of a unified bookkeeping and evaluation scheme for the integrated performance analysis of a boundary layer ingesting (BLI) concept in the conceptual design phase. A thorough review and classification of existing performance bookkeeping schemes suits as a basis for the derivation of a bookkeeping scheme suitable for the initial sizing as well as detailed design analysis during the conceptual phase of a BLI concept. Figures of merit for the concept performance assessment are evaluated with regard to the requirements of aircraft multidisciplinary conceptual design. Based on the survey, the most practical integral momentum conservation approach is deduced and its application to integrated conceptual sizing and a subsequent design analysis is evaluated. The proposed scheme is universally applicable to coupled airframe-propulsion aircraft concepts, compatible with standard aircraft and propulsion system sizing tools and, under certain assumptions, deployable for low-and high-fidelity evaluation methods. Finally, several figures of merit are selected to cover a range of design aspects in the BLI evaluation.
The paper discusses optimality constellations for the design of boundary layer ingesting propulsive fuselage concept aircraft under special consideration of different fuselage fan power train options. Therefore, a rigorous methodical approach for the evaluation of the power saving potentials of propulsive fuselage concept aircraft configurations is provided. Analytical formulation for the power-saving coefficient metric is introduced, and, the classic Breguet-Coffin range equation is extended for the analytical assessment of boundary layer ingesting aircraft fuel burn. The analytical formulation is applied to the identification of optimum propulsive fuselage concept power savings together with computational fluid dynamics numerical results of refined and optimised 2D aero-shapings of the bare propulsive fuselage concept configuration, i.e. fuselage body including the aft-fuselage boundary layer ingesting propulsive device, obtained during the European Union-funded DisPURSAL and CENTRELINE projects. A common heuristic for the boundary layer ingesting efficiency factor is derived from the best aero-shaping cases of both projects. Based thereon, propulsive fuselage concept aircraft design optimality is parametrically analysed against variations in fuselage fan power train efficiency, systems weight impact and fuselage-to-overall aircraft drag ratio in cruise. Optimum power split ratios between the fuselage fan and the underwing main fans are identified. The paper introduces and discusses all assumptions necessary in order to apply the presented evaluation approach. This includes an in-depth explanation of the adopted system efficiency definitions and drag/thrust bookkeeping standards.
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