Abstract. Implantable MEMS sensors are an enabling technology for diagnostic analysis and therapy in medicine. The encapsulation of such miniaturized implants remains a largely unsolved problem. Medically approved encapsulation materials include titanium or ceramics; however, these result in bulky and thick-walled encapsulations which are not suitable for MEMS sensors. In particular, for MEMS pressure sensors the chip surface comprising the pressure membranes must be free of rigid encapsulation material and in direct contact with tissue or body fluids. This work describes a new kind of encapsulation approach for a capacitive pressure sensor module consisting of two integrated circuits. The micromechanical membrane of the pressure sensor may be covered only by very thin layers, to ensure high pressure sensitivity. A suitable passivation method for the high topography of the pressure sensor is atomic layer deposition (ALD) of aluminium oxide (Al 2 O 3 ) and tantalum pentoxide (Ta 2 O 5 ). It provides a hermetic passivation with a high conformity. Prior to ALD coating, a high-temperature resistant polyimide-epoxy composite was evaluated as a die attach material and sealing compound for bond wires and the chip surface. This can sustain the ALD deposition temperature of 275 • C for several hours without any measurable decomposition. Tests indicated that the ALD can be deposited on top of the polyimide-epoxy composite covering the entire sensor module. The encapsulated pressure sensor module was calibrated and tested in an environmental chamber at accelerated aging conditions. An accelerated life test at 60 • C indicated a maximum drift of 5 % full scale after 1482 h. From accelerated life time testing at 120 • C a maximum stable life time of 3.3 years could be extrapolated.
This study reports on the development of vertical, partially encapsulated nanoelectrodes for electrically contacting the interior of electrogenic cells with microelectronics. Intracellular electrical stimulation and recording with single cell resolution enables new insights into the electrophysiology of cells embedded in a complex multicellular network, providing detailed understanding of fundamental processes affecting cell to cell communication and thereby paving the way for novel applications including pharmacological studies and other neuromodulation techniques like focused ultrasound and electroceuticals. In order to minimize the influence of the measurement system, an approach based on nano-sized hollow electrodes, achieving an adhesion based intracellular access, is used. The focus of the presented work is on the novel fabrication technology and the characterization of the resulting nanoelectrodes. In CMOS compatible processes, the hollow geometry is achieved using a sacrificial layer technique combining deep reactive ion etching and atomic layer deposition of Ru. For decoupling the extracellular milieu, a partial passivation of the nanoelectrodes by Ta 2 O 5 is realized. The monolithic integration allows an application specific fine-tuning of geometry and placement of the nanoelectrodes. A discrete microelectrode array was designed to electrically and electrochemically characterize the nanoelectrodes. Resistance measurements, cyclic voltammetry and electrochemical impedance spectroscopy show the feasibility of the developed electrodes as an electronic interface to electrochemical fluids. Specifically, an electrode resistance of 2.92 k and charge delivery capacitance of 748.13 μC cm 2 were observed. Confocal microscopy analyses of neural cells interfaced with the nanoelectrodes indicate an adhesion based intracellular access as well as biostability and biocompatibility.
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