An effective technique to save power during scan based test is to switch off unused scan chains. The results obtained with this method strongly depend on the mapping of scan flip-flops into scan chains, which determines how many chains can be deactivated per pattern. In this paper, a new method to cluster flip-flops into scan chains is presented, which minimizes the power consumption during test. It is not dependent on a test set and can improve the performance of any test power reduction technique consequently. The approach does not specify any ordering inside the chains and fits seamlessly to any standard tool for scan chain integration. The application of known test power reduction techniques to the optimized scan chain configurations shows significant improvements for large industrial circuits.
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