As transistor dimensions scale down and CMOS and SiGe are increasingly replacing GaAs for microwave and mm-wave applications, circuit performance becomes increasingly determined by the on-chip passive component quality. However, as process technologies advance, on-chip metals and dielectrics are typically thinned to lower the achievable pitch hereby increasing the resistance and parasitic capacitance and decreasing the Q of on-chip passives. Hence, several semiconductor, MEMS and packaging technologies aim at improving Q and integration density of onchip (e.g. an add-on thick Cu/SILK module) and in-package (e.g. with deposited (MCM-D) or ceramic (MCM-C) multi-chip module technology) passives [1].IMEC's thin-film technology uses alternating layers of BCB (benzo-cyclobutene, K=2.65) and electroplated Cu (3 to 20µm thick, min. width/thickness=1) combined with TaN resistors and Ta 2 O 5 capacitors. When applied on active wafers, it is considered a wafer-level packaging (WLP) technology; when applied on an intermediate glass or high-resistivity (HR) Si substrate, it is considered a thin-film SiP technology or MCM-D. MCM-D on glass allows to realize high-Q passives and SiP modules from RF to Vband [2]. MCM-D on HR-Si, however, offers better opportunities for the realization of 3D SiP modules due to better thermal conductivity of the substrate and the possibility to integrate vias and perform wafer thinning. Thin-film WLP technology, on the other hand, is originally introduced for the realization of on-chip flipchip redistribution layers and hereby offers opportunities to integrate high-Q transmission lines and inductors on-chip.A schematic cross section of IMEC's RF thin-film WLP and MCM-D technology is shown in Fig. 21.5.1: interconnects and inductors are preferably realized in M1; M2 is used for overpasses and acts as under bump metallurgy for the solder bumps. A 16µm BCB1 layer is used which results in good RF properties for SiP and SoC passives, however, BCB-vias realized using conventional photolithography become relatively large [3] in this case. Hence, a high aspect ratio via (HARVi) is used to connect M1 to the underlying layers hereby reducing the size and the parasitic capacitance of the via. The increased BCB-1 thickness (t BCB1 ) also decreases the parasitic capacitances of on-chip bond pads which is beneficial for mm-wave applications.The measured losses, Q and dimensions of the thin-film microstrip (TFML) and coplanar waveguide (CPW) lines are shown in Fig. 21.5.2; a CPW on glass is shown as reference. Increasing t BCB1 lowers the ε eff of the line hereby reducing interconnect loss (dB/mm) and increasing Q as 50Ω lines are obtained with wider strips: the Q of the 50Ω 40µm-wide TFML tops 40 from 40 to 110GHz (note, Qs of 10 and 20 are reported at 40GHz for back-end integrated microstrip and CPW [4,5]). At mm-wave frequencies, the TFML and CPW on glass losses are comparable although a narrower line is used, indicating that TFML allows a higher interconnect density.When ε eff of the line decreases, the wavel...
This paper presents the design and characterization of high-performance bandpass filters with transmission zeros, integrated in a multi-layer thin-film MCM-D technology on high-resistivity Si. A mixed thin-film microstrip/coplanar waveguide transmission line has been used for the realization of the filters, as it presents lower loss than thin-film microstrip lines. The coupled line filters achieve an insertion loss of 2.3dB at 25GHz and I.7dB at 43GHz with 3dB bandwidths of 14% and 18% respectively. The use of transmission zeros provides a close in-band attenuation of more than 30dB. The used topology allows changing the center frequency and position of the transmission zeros more or less independently facilitating the design. lndex Terms -Filter, transmission Sne, transmission zeros, MCM-D.
High-resistivity silicon (HRSi) has excellent properties as substrate material to integrate microwave passive components. However, the existence of a layer of free surface charges under the silicon-silicon dioxide interface generated by impurities in the SiO 2 and in the interface itself undermines the RF properties of the bulk HRSi. This paper demonstrates how the surface charges increase the RF loss of CPW lines processed on HRSi and make their loss DC dependent. It also presents how Ar implantation can successfully restore the excellent RF properties of the bulk HRSi in terms of loss and DC dependency. The temperature stability of this technique is also studied and proved to withstand temperatures up to 300°C, which is sufficient for Imec's MCM-D technology implementation.
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