Permeability is a crucial flow parameter in liquid composite moulding (LCM), which is required to predict fibre impregnation, void formation and resin back flow. This work investigates the dual-scale (micro- and meso-) nature of permeability during resin infusion into woven fabric by incorporating the intra tow flow where the degree of local tow curvature (tow/yarn undulation) is taken into account. The mesoscopic permeability of a dual-scale porous media in a unit cell is estimated using Darcy’s law, where the Gebart analytical model is applied for the intra tow flow in longitudinal and transverse directions with respect to distinct fibre packing arrangements. The results suggest that for a low fibre volume fraction (≤42%), the degree of local curvature at the mesoscale can be neglected. However, for a high fibre volume fraction (>42%) and a higher fibre bundle curvature, the proposed model should be adopted, since the resin flow is affected by a mesoscopic tow curvature that could result in around 14% error in predicting permeability. It is shown that the permeability results of the current study are in good agreement with and in the range of the retrieved available experimental data from the literature.
Resin flow through multi-ply woven fabrics is affected by the fibre orientation and laminate stacking sequence during the impregnation process. This is characterised by permeability, which measures the ability of transferring fluids within a 2D or 3D layered woven fibre architecture (i.e., through a porous medium). The work aims to investigate the feasibility of characterising macro-scale flow permeability via the micro-meso-scale (dual-scale) permeability across and along woven yarns, with different structures of yarn nesting, non-shifting, and ply orientation. The permeability characterisation is performed using Ansys-Fluent software package where textile architectures and resin flow in porous media are simulated. The results show that in- and out-plane permeability of the nested, non-shifted and oriented single-ply woven preforms are different than that corresponding to multi-layered plates, making them only applicable for dual-scale permeabilities. However, with a number of plies in the multi-ply woven fabrics — e.g., 9-ply and 5-ply, for in- and out-of-plane flows, respectively — the dual-scale permeabilities can be extended to macro-flow making them applicable at all scales (multi-scale flow). The calculated in-plane multi-scale permeabilities are then used in the 2D simulations and compared with the analytical solution of the Darcy’s equation, which resulted in a very good agreement.
This report gives the results of a comparison of pressure standards of three National Metrology institutes in the range of 0.7 MPa to 7 MPa. This comparison was piloted by UME and was carried out from February 2017 to March 2019. This work is a part of the GULFMET project and is registered as a supplementary comparison GULFMET.M.P-S1. The transfer standard used was a digital pressure gauge, model 745-1K, serial number 114944, manufactured by Paroscientific Inc, with a resolution of 1 hPa. The reference values have been determined from the weighted mean of the deviations which is a measurement error of the test instrument reported by the participants for each specified pressure. Main text To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCM, according to the provisions of the CIPM Mutual Recognition Arrangement (CIPM MRA).
The filling stage in injection/infusion moulding processes plays a key role in composite manufacturing that can be influenced by the inlet and vent ports. This will affect the production of void-free parts and the desirable process time. Flow control is usually required in experiments to optimise such a stage; however, numerical simulations can be alternatively used to predict manufacturing-induced deficiencies and potentially remove them in the actual experiments. This study uses ANSYS Fluent software to model flow-front advancement during the impregnation of woven fabrics. A developed technique is applied by creating tracking points (e.g., on-line monitor) in the direction of the flow to report/collect data for flow-front positions as a function of time. The study adopts the FVM-VOF-based two-phase flow model together with an implicit time-stepping scheme, i.e., a dual-time formulation solution method with a preconditioned pseudo-time derivative. Initially, three time-step sizes, 5 s (small), 25 s, and 50 s (large), are evaluated to examine their impact on numerical saturation lines at various fabric porosities, 40%, 50%, and 60%, for a two-dimensional (2D) rectangular mould, and predictions are then compared with the well-known analytical Darcy. This is followed by a three-dimensional (3D) curved mould for a fillet L-shaped structure, wherein the degree-of-curvature of fibre preforms is incorporated using a User-Defined Function (UDF) to tailor the impregnation process. The developed approach shows its validation (1–5.7%) with theoretical calculations and experimental data for 2D and 3D cases, respectively. The results also stress that a shorter computational time can be achieved with a large time-step size while maintaining the same level of accuracy.
The regional supplementary comparison EURAMET.M.P-S13 for pressure measurements in liquid media from 10 MPa to 100 MPa was piloted by the TÜBİTAK UME Pressure Laboratory, Turkey. The transfer standard was a digital pressure gauge, serial number 116321, manufactured by Paroscientific Inc. Eighteen laboratories participated in this comparison. Fourteen laboratories are from EURAMET region; namely UME, MKEH, BoM, DPM, DMDM, MBM, GUM, IMT, HMI/FSB-LPM, VSL, VTT MIKES, FORCE Technology, IMBIH, NSAI NML. VMC is from COOMET and QAF, EMI, SASO NMCC are from GULFMET region. Main text To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCM, according to the provisions of the CIPM Mutual Recognition Arrangement (CIPM MRA).
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