The corrosion behavior of silicon carbide/aluminum (SiCp/ Al) metal matrix composites was studied in chloride solution by means of electrochemical techniques, scanning electron microscopy (SEM), Auger electron spectroscopy (AES), energy dispersive spectroscopy (EDS), and X-ray diffraction. The materials under investigation were powder metallurgy (PIM) processed 6061 Al reinforced with increasing amounts of SiC particles (15 to 40 vol%). Electrochemical tests such as potentiodynamic polarization were done in 0.035, 0.35, and 3.5% NaCI solutions that were open to air, aerated, or deaerated to observe overall corrosion behavior. In addition, pit morphology was observed after anodic polarization to a number of potentials. It was seen that the corrosion potentials did not vary greatly or show definite trends in relation to the amounts of SiCp reinforcement. However, the degree of corrosion increased with increasing SiCp content and the presence or absence of oxygen as well as the concentration of the NaCI solution did affect corrosion potentials. Microscopic analysis techniques were used to study the corroded samples and the extensive pitting and exfoliation of the surfaces. X-ray diffraction was used to identify the compounds on the surface of the corroded samples as well as the flakes due to exfoliation.
Delamanintions and reinforcement corrosion are two common problems in concrete bridge decks. No single nondestructive testing method (NDT) is able to provide comprehensive characterization of these defects. In this work, two NDT methods, acoustic scanning and Ground Penetrating Radar (GPR), were used to image a straight concrete bridge deck and a curved intersection ramp bridge. An acoustic scanning system has been developed for rapid delamination mapping. The system consists of metal-ball excitation sources, air-coupled sensors, and a GPS positioning system. The acoustic scanning results are presented as a two-dimensional image that is based on the energy map in the frequency range of 0.5–5 kHz. The GPR scanning results are expressed as the GPR signal attenuation map to characterize concrete deterioration and reinforcement corrosion. Signal processing algorithms for both methods are discussed. Delamination maps from the acoustic scanning are compared with deterioration maps from the GPR scanning on both bridges. The results demonstrate that combining the acoustic and GPR scanning results will provide a complementary and comprehensive evaluation of concrete bridge decks.
This letter presents an automated acoustic sensing device for rapid detection of delamination in concrete. The device consists of ball-chains for continual impact excitation and multi-channel microphones for acoustic sensing. A ball-chain is formed by multiple metal balls connected by flexible ropes and is dragged on concrete surface to excite vibration of delaminations. Compared to the conventional chain drag test, the ball-chain generates acoustic signals with higher signal-to-noise ratio (S/N) because the balls give isolated but continual impacts on concrete surface during dragging. The proposed method was validated on a concrete specimen with artificial delaminations.
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