We report the first direct observation of the formation process of an alumina nanowire (ANW)
array from a porous anodic alumina (PAA) membrane employing a simple droplet etching
method, not a general immersion etching method, using field emission scanning electron
spectroscopy (FESEM). The PAA membrane is prepared by the two-step anodization method
and subsequent lift-off process. The surface view SEM images of the PAA membrane show
an array of highly ordered hexagonal pore distribution within the domains of
1–2 µm
size, which are separated from neighbouring domains with different orientations of the pore
lattice by grain boundaries. The FESEM analysis of the formation process of the alumina
nanowire reveals that the formation process consists of three critical steps. The first step
involves an image revealing that the outer parts of pore walls are dissolved. The image can
be described by the different etching rates of oxide layers in the PAA membrane.
Differences in the etching rate can be explained in terms of the different anion
impurity concentration in the oxide layer of the PAA membrane. The second step
produces an image of the PAA membrane with triangular triple points, surrounded
by three adjacent pores. This image can be interpreted as the combined effects
of the thickness difference of pore walls and the thermal annealing of the PAA
membrane. The last step shows images where the triangular cross section ANWs
transform into circular cross section ones as further etching occurs. This can
result from the crystallization of the triple points during the annealing process.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.