During the service life of brake systems, performance degradation of the components is inevitable. In order to grasp the health status of components of brake systems, and aiming at the problem that the performance degradation trend of the components of the brake system is not completely clear due to signal coupling between components, the influence of variable working conditions, and the long performance degradation cycle, a performance degradation prognosis method of the components of the brake system based on relative characteristic (RC) and the long short-term memory (LSTM) network was proposed. The input and output signals of the components were isolated and fused, the working condition-independent RC was extracted to construct the health indicator (HI), and the validity of the HI was tested by using the monotonicity, correlation, and robustness metrics. Moreover, considering the time memory characteristics, the trend prediction of the HI curve of the components of the brake system was carried out based on the LSTM network. Furthermore, data augmentation for the training and testing sets was performed. Taking the typical component of brake systems as an example, a performance degradation test was carried out. The analysis results of the test data show that the accuracy of the performance degradation prognosis of the intake filter was over 99%, which validates the effectiveness and accuracy of the proposed method. The research results could provide a reference for health management and to improve the active safety protection capability of brake systems of in-service trains.
In order to monitor the brake performance degradation state of the in-service train pneumatic brake system, a data fusion method based on data processing and correlation analysis is proposed in this paper. By using the principal component analysis and analytic hierarchy process to analyze the historical on-board data of one subway line in China, five major indicators of the brake cylinder pressure curve based on seven principal signals are extracted, and the analytic hierarchy model of pneumatic brake system is established. Meanwhile, a standard brake cylinder pressure curve fast fitting tool programmed with MATLAB can realize the rapid curve fitting of historical on-board data under different vehicles, loads, and stations for a domestic subway line, and the algorithm has been validated by the normal and degradation data. By this way, the in-service train pneumatic brake performance degradation state is monitored through the deviation analysis between the standard curve and the fitting one. The method proposed in this paper is also suitable for the analysis of the pneumatic brake system performance of other rail transit trains.
To identify and diagnose the latent leakage faults of key pneumatic units in the Chinese standard Electric Multiple Units (EMU) braking system, a multi-source information fusion method based on Kalman filtering, sequential probability ratio test (SPRT), and support vector machine (SVM) is proposed. The relay valve is taken as an example for research. Firstly, Kalman's state estimation function is used to obtain the innovation sequence, and the innovation sequence is input into the SPRT model to help recognize latent leakage faults of the relay valve. Using this method, the problem of the incomplete training set of the traditional SPRT method due to the change of the braking level and the vehicle load is solved. Secondly, the eight time-domain parameters of the relay valve input and the output pressure signal are extracted as fault characteristics, and then input to the support vector machine to realize the internal and external leakage fault diagnosis of the relay valve, which provides a reference for maintenance. Finally, this method is verified by the fault simulation data by quickly identifying latent leakage faults and diagnosing the internal and external leakage at a fault recognition rate of 100% by SVM under small sample conditions. Appl. Sci. 2019, 9, 300 2 of 13 abnormalities. Compared to conventional threshold detection methods, SPRT requires the smallest average number of samples for the fault detection of signals, which means that a developmental fault signal can be indicated earlier with the same accuracy. Meanwhile, considering the particularity of the braking system-that is, the braking force required by the vehicle under a different vehicle load and braking level is different-it is difficult for the traditional SPRT to prepare a complete training set. In this paper, the Kalman predictor is used to preprocess the pressure signal, and the innovation sequence obtained by Kalman filtering is used as the detection signal of SPRT.Due to the distinct impacts of different leakage faults, this paper extracts fault characteristic parameters to realize the fault diagnoses of relay valve leakages, to provide guidance for maintenance decisions and save maintenance costs. At present, the most efficient diagnostic methods for hydraulic (pneumatic) system faults mainly include the fault tree [10], the Back Propagation (BP) neural network [11][12][13], and the expert system [14]. Among them, the fault tree has great limitations in online diagnosis. The BP neural network method has a slow convergence speed, which lengthens the training time, and makes it easy to get the local minimum; conversely, the amount of data required by the expert system is relatively large, and the diagnostic results can be inaccurate. The support vector machine (SVM) [15,16] algorithm has special advantages in small sample, high dimensional, and nonlinear problems. From a theoretical point of view, the SVM algorithm obtains the global optimal solution, which makes up for the fact that the BP neural network method can easily fall into the l...
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