Printed electronics on flexible substrates has attracted tremendous research interest research thanks its low cost, large area production capability and environmentally friendly advantages. Optimal characteristics of silver nanoparticles (Ag NPs) based inks are crucial for ink rheology, printing, post-print treatment, and performance of the printed electronics devices. In this review, the methods and mechanisms for obtaining Ag NPs based inks that are highly conductive under moderate sintering conditions are summarized. These characteristics are particularly important when printed on temperature sensitive substrates that cannot withstand sintering of high temperature. Strategies to tailor the protective agents capping on the surface of Ag NPs, in order to optimize the sizes and shapes of Ag NPs as well as to modify the substrate surface, are presented. Different (emerging) sintering technologies are also discussed, including photonic sintering, electrical sintering, plasma sintering, microwave sintering, etc. Finally, applications of the Ag NPs based ink in transparent conductive film (TCF), thin film transistor (TFT), biosensor, radio frequency identification (RFID) antenna, stretchable electronics and their perspectives on flexible and printed electronics are presented.

P-type and n-type top-gate carbon nanotube thin-film transistors (TFTs) can be selectively and simultaneously fabricated on the same polyethylene terephthalate (PET) substrate by tuning the types of polymer-sorted semiconducting single-walled carbon nanotube (sc-SWCNT) inks, along with low temperature growth of HfO thin films as shared dielectric layers. Both the p-type and n-type TFTs show good electrical properties with on/off ratio of ≈10 , mobility of ≈15 cm V s , and small hysteresis. Complementary metal oxide semiconductor (CMOS)-like logic gates and circuits based on as-prepared p-type and n-type TFTs have been achieved. Flexible CMOS-like inverters exhibit large noise margin of 84% at low voltage (1/2 V = 1.5 V) and maximum voltage gain of 30 at V of 1.5 V and low power consumption of 0.1 μW. Both of the noise margin and voltage gain are one of the best values reported for flexible CMOS-like inverters at V less than 2 V. The printed CMOS-like inverters work well at 10 kHz with 2% voltage loss and delay time of ≈15 μs. A 3-stage ring oscillator has also been demonstrated on PET substrates and the oscillation frequency of 3.3 kHz at V of 1 V is achieved.

A high-performance ITO-free transparent conductive film (TCF) has been made by combining high resolution Ag grids with a carbon nanotube (CNT) coating. Ag grids printed with flexography have a 20 μm line width at a grid interval of 400 μm. The Ag grid/CNT hybrid film exhibits excellent overall performance, with a typical sheet resistance of 14.8 Ω/□ and 82.6% light transmittance at room temperature. This means a 23.98% reduction in sheet resistance and only 2.52% loss in transmittance compared to a pure Ag grid film. Analysis indicates that filling areas between the Ag grids and interconnecting the silver nanoparticles with the CNT coating are the primary reasons for the significantly improved conductivity of the hybrid film that also exhibits excellent flexibility and mechanical strength compared to an ITO film. The hybrid film may fully satisfy the requirements of different applications, e.g. use as the anode of polymer solar cells (PSCs). The J-V curve shows that the power conversion efficiency (PCE) of the PSCs using the Ag grid/CNT hybrid anode is 0.61%, which is 24.5% higher than that of the pure Ag grids with a PCE of 0.49%. Further investigations to improve the performance of the solar cells based on the printed hybrid TCFs are ongoing.

Minimizing the spacing of inkjet printed oxide arrays for thin film transistors via combination of polyvinylpyrrolidone (PVP) doping in ink and HMDS treatment of substrates.

Flexible pressure sensors have attracted tremendous attention from researchers for their widely applications in tactile artificial intelligence, electric skin, disease diagnosis, and healthcare monitoring. Obtaining flexible pressure sensors with high sensitivity in a low cost and convenient way remains a huge challenge. In this paper, the composite dielectric layer based on the mixture of carbon nanotubes (CNTs) with different aspect ratios and polydimethylsiloxane (PDMS) was employed in flexible capacitive pressure sensor to increase its sensitivity. In addition, the screen printing instead of traditional etching based methods was used to prepare the electrodes array of the sensor. The results showed that the aspect ratio and weight fraction of the CNTs play an important role in improving the sensitivity of the printed capacitive pressure sensor. The prepared capacitive sensor with the CNTs/PDMS composite dielectric layer demonstrated a maximum sensitivity of 2.9 kPa−1 in the pressure range of 0–450 Pa, by using the CNTs with an aspect ratio of 1250–3750 and the weight fraction of 3.75%. The mechanism study revealed that the increase of the sensitivity of the pressure sensor should be attributed to the relative permittivity increase of the composite dielectric layer under pressure. Meanwhile, the printed 3 × 3 and 10 × 10 sensor arrays showed excellent spatial resolution and uniformity when they were applied to measure the pressure distribution. For further applications, the flexible pressure sensor was integrated on an adhesive bandage to detect the finger bending, as well as used to create Morse code by knocking the sensor to change their capacitance curves. The printed and flexible pressure sensor in this study might be a good candidate for the development of tactile artificial intelligence, intelligent medical diagnosis systems and wearable electronics.