In this paper, the effect of nickel (Ni) catalyst on the growth of carbon nanotubes (CNTs) was studied where the CNTs were vertically grown by plasma enhanced chemical vapor deposition (PECVD) method. The growth conditions were fixed at a temperature of 700°C with a pressure of 1000mTorr for 40 minutes with various thicknesses of sputtered Ni catalyst. Experimental results show that high density of CNTs was observed especially towards thicker catalyst layers where larger and taller nanotubes were formed. The growth rate increases by ~0.7 times with increasing catalyst thickness from 4nm to 10nm. The nucleation of the catalyst with various thicknesses was also studied as the absorption of the carbon feedstock is dependent on the initial size of the catalyst island. From the Raman results, we found that only slight variation in the intensity ratio of G-band over D-band as increasing catalyst thicknesses. The minor difference in G/D ratio indicates that the catalyst thickness does not significantly influence the quality of CNTs grown.
A bimetallic cobalt-iron catalyst was utilized to demonstrate the growth of multiwalled carbon nanotubes (CNTs) at low gas pressure through thermal chemical vapor deposition. The characteristics of multiwalled CNTs were investigated based on the effects of catalyst thickness and gas pressure variation. The results revealed that the average diameter of nanotubes increased with increasing catalyst thickness, which can be correlated to the increase in particle size. The growth rate of the nanotubes also increased significantly by ~2.5 times with further increment of gas pressure from 0.5 Torr to 1.0 Torr. Rapid growth rate of nanotubes was observed at a catalyst thickness of 6 nm, but it decreased with the increase in catalyst thickness. The higher composition of 50% cobalt in the cobalt-iron catalyst showed improvement in the growth rate of nanotubes and the quality of nanotube structures compared with that of 20% cobalt. For the electrical properties, the measured sheet resistance decreased with the increase in the height of nanotubes because of higher growth rate. This behavior is likely due to the larger contact area of nanotubes, which improved electron hopping from one localized tube to another.
The effect of cobalt (Co) and nickel (Ni) nanoparticle catalysts on the growth of carbon nanotubes (CNTs) were studied, where the CNTs were vertically grown by plasma enhanced chemical vapour deposition (PECVD) method. The growth conditions were fixed at a temperature of 700 C with a pressure of 1000 mTorr for 40 minutes with various thicknesses of sputtered metal catalysts. Only multiwalled carbon nanotubes are present from the growth as large average diameter of outer tube (»10À30 nm) were measured for both of the catalysts used. Experimental results show that high density of CNTs was observed especially towards thicker catalysts layers where larger and thicker nanotubes were formed. The nucleation of the catalyst with various thicknesses was also studied as the absorption of the carbon feedstock is dependent on the initial size of the catalyst island. The average diameter of particle size increases from 4 to 10 nm for Co and Ni catalysts. A linear relationship is shown between the nanoparticle size and the diameter of tubes with catalyst thicknesses for both catalysts. The average growth rate of Co catalyst is about 1.5 times higher than Ni catalyst, which indicates that Co catalyst has a better role in growing CNTs with thinner catalyst layer. It is found that Co yields higher growth rate, bigger diameter of nanotube and thicker wall as compared to Ni catalyst. However, variation in Co and Ni catalysts thicknesses did not influence the quality of CNTs grown, as only minor variation in I G /I D ratio from Raman spectra analysis. The study reveals that the catalysts thickness strongly affects not only nanotube diameter and growth rate but also morphology of the nanoparticles formed during the process without influencing the quality of CNTs.
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