This paper provides a detailed overview of developments in transducer materials technology relating to their current and future applications in micro-scale devices. Recent advances in piezoelectric, magnetostrictive and shape-memory alloy systems are discussed and emerging transducer materials such as magnetic nanoparticles, expandable micro-spheres and conductive polymers are introduced. Materials properties, transducer mechanisms and end applications are described and the potential for integration of the materials with ancillary systems components is viewed as an essential consideration. The review concludes with a short discussion of structural polymers that are extending the range of micro-fabrication techniques available to designers and production engineers beyond the limitations of silicon fabrication technology.
Using a generic coarse-grained bead-spring model, Hoy and Robbins reproduced important experimental observations on strain hardening, specifically the generally observed Gaussian strain hardening response and its dependence on network density and temperature. Moreover, their simulation results showed that the strain hardening response at different strain rates collapses to a single curve when scaled to the value of the flow stress, a phenomenon that has not yet been verified experimentally. In the present study, the proposed scaling law is experimentally investigated on a variety of polymer glasses: poly(methyl methacrylate), poly(phenylene ether), polycarbonate, polystyrene, and poly(ethylene terephthalate)-glycol. For these polymers, true stress-strain curves in uniaxial compression were collected over a range of strain rates and temperatures and scaled to the flow stress. It was found that, generally, the curves do not collapse on a mastercurve. In all cases, the strain hardening modulus is observed to increase linearly, but not proportionally to the flow stress. The experimental data, therefore, unambiguously demonstrate that the proposed scaling law does not apply within the range of temperature and strain rate covered in this study.
The authors present a method, based on the Kelvin polarization force, to actuate nonconductive polymer microstructures. A proof of principle was conducted by finite element simulations. Microresonators made of SU-8 were fabricated and characterized under resonant conditions at applied ac voltage of 5Vpp. A quality factor of Q=87 in vacuum and a square dependence of the force on the applied voltage were obtained. The presented actuator design and fabrication do not require additional electrodes on the movable structure for actuation and thus allow for the full exploration of the exceptional variety of polymer materials for microscaled actuators and sensors.
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