An automated method for the design of total water systems is developed in this paper. This
approach considers simultaneously the optimal distribution of water to satisfy process demands
and optimal treatment of effluent streams. Treatment can be for discharge to the environment
or for regeneration of wastewater. The cases of regeneration reuse and regeneration recycle can
be distinguished in the approach. It combines engineering insights with mathematical programming tools based on a superstructure model that results in a mixed-integer nonlinear
programming problem. The approach features a fast and robust solution strategy. Complex
tradeoffs involving operating, as well as capital, costs and other practical constraints have been
included. In particular, piping and sewer costs, which are a major element in the capital cost of
such systems, can be included. Network complexity is controlled by specifying the minimum
permissible flow rates in the network, the maximum number of streams allowed at mixing
junctions, and the inclusion of piping costs in the problem formulation. In addition to being
able to solve the problem of total water system design, the approach is capable of designing
water-using systems and effluent treatment systems when considered individually. Case studies
are used to demonstrate the method.
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