An atomic layer deposition (ALD) process is reported
for the growth
of nanoscale PrAlO3 thin films for two-dimensional electronics
and memory device applications using tris(isopropylcyclopentadienyl)praseodymium
(Pr(C5H4
iPr)3),
trimethylaluminum (AlMe3), and water. Pr(C5H4
iPr)3 was first evaluated
as a precursor for the formation of thin films of the binary oxide
Pr2O3 by using water as the coreactant. Self-limited
growth of Pr2O3 was demonstrated for pulse lengths
of ≥3 s, with a growth rate of ∼0.85 Å/cycle. The
ALD growth of PrAlO3 films was examined on Si, thermal
SiO2, and (001)-oriented SrTiO3 substrates.
Self-limited growth was demonstrated for Pr(C5H4
iPr)3, AlMe3, and water at
300 °C by using a 1:1 ratio of the number of Pr(C5H4
iPr)3 and AlMe3 pulses. An ALD window was observed from 275 to 325 °C with
a growth rate of ∼1.7 Å/cycle. The as-deposited PrAlO3 films on all substrates were amorphous, had smooth surfaces,
and contained <0.5% carbon, as analyzed by grazing incidence wide-angle
X-ray scattering, X-ray reflectivity, and X-ray photoelectron spectroscopy,
respectively. Films grown with a 1:1 ratio of Pr(C5H4
iPr)3 and AlMe3 pulses
were aluminum-rich (Pr:Al ∼ 1:1.2–1.4). Heating PrAlO3 layers deposited on SrTiO3 to 800 °C for
3 h resulted in fully crystallized PrAlO3 films. The crystallized
PrAlO3 films were highly (001)-oriented. The PrAlO3 00L and SrTiO3 00L reflections appeared on the same rod of reciprocal space, further
indicating that the amorphous PrAlO3 film transforms into
an epitaxial layer. The rocking curve width of the PrAlO3 (001) reflection was 7°. By contrast, PrAlO3 films
deposited on Si substrates with native oxide remained amorphous after
annealing at 1000 °C for 8 h. The difference in the crystallization
between PrAlO3 layers deposited on crystalline SrTiO3 and amorphous native SiO2 substrates indicates
that PrAlO3 on SrTiO3 crystallized by solid-phase
epitaxy, in which the nucleation and orientation of the crystallized
layer are set by the atomic configuration at the substrate–film
interface.