Pengukuran Dan Perbaikan Total Productive Maintenance (Tpm) Menggunakan  Overall  Equipment  Effectiveness (Oee) Dan Root Cause Failure Analysis (Rcfa)

Amrussalam, Amrussalam; Santoso, Purnomo Budi; Tama, Ishardita Pambudi

doi:10.21776/ub.jemis.2016.004.02.1

Cited by 3 publications

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“…Kondisi persaingan pada sektor manufaktur saat ini semakin ketat, ini karena dalam perjalanan setiap tahunnya perkembangan pada sektor ini semakin meningkat pesat [1]. Dalam setiap bidang usaha atau perusahaan, peningkatan produktivitas dari proses yang dimiliki menjadi tantangan yang akan selalu dihadapi [2]. Termasuk pada bidang manufaktur yang banyak menggunakan mesin produktivitas menjadi sebuah tuntutan mutlak yang harus dipenuhi.…”

Section: Pendahuluanunclassified

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Insani

Wahyudin

Herwanto

et al. 2023

JSE

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In this day and age, all business sectors are experiencing development, including manufacturing. From this, the competition between companies becomes very tight and each tries to maintain its existence in the eyes of consumers. One way to remain competitive is to maintain productivity by maximizing existing resources such as equipment or machinery. The purpose of this research is to analyze the level of effectiveness and efficiency of the machines used in PT. Kujang Fertilizer Plant 1B. The method used in this study is the Overall Equipment Effectiveness (OEE). The data used in this study is from January to December 2021. From the results obtained, it is known that in general the OEE value obtained is above the world standard by 85%. However, there is still 1 data that is below the world standard so that further analysis needs to be done. The results of the six big losses show breakdown losses to be the highest failure with a value of 67.41%. Based on the results of fishbone analysis, the causes of low OEE values consist of humans, machines, methods, materials, and the environment. From the kaizen analysis, proposed improvements that can be made include increasing employee awareness, conducting training for employees, conducting periodic evaluations and holding a quality improvement and improvement team..Keywords: OEE, TPM, Six Bog Loses, Downtime, PT. Pupuk Kujang AbstrakPada zaman sekarang ini semua sektor bisnis mengalami perkembangan termasuk manufaktur. Dari hal tersebut, persaingan antar perusahaan menjadi sangat ketat dan tiap berusaha menjaga eksistensi nya di mata konsumen. Salah satu cara untuk tetap dapat bersaing yaitu menjaga produktivitas dengan memaksimalkan sumber daya yang ada seperti peralatan atau mesin. Tujuan peelitian ini yaitu untuk menganalisis tingkat efektivitas dan efisiensi mesin yang digunakan di PT. Pupuk Kujang Plant 1B. Metode yang digunakan pada penelitian ini yaitu dengan Overall Equipemnt Effectiveness (OEE). Data pada penelitian menggunakan data pada periode Januari hingga Desember 2021. Adapun pada penelitian ini hasilnya diketahui bahwa secara umum nilai OEE yang diperoleh berada diatas standar dunia dengan 85%. Namun masih ada 1 data yang berada dibawah standar dunia sehingga analisis lebih lanjut perlu dilakukan. Hasil six big loses menunjukkan breakdown losess menjadi kegagalan tertinggi dengan nilai 67,41%. Berdasarkan hasil analisis fishbone penyebab terjadinya nilai OEE yang rendah terdiri dari manusia, mesin, metode, material, dan lingkungan. Dari analisis kaizen, usulan perbaikan yang dapat dilakukan seperti peningkatan kesadaran pegawai, mengadakan pelatihan untuk karyawan, melakukan evaluasi berkala dan mengadakan tim peningkatan kualitas dan improvement.Kata Kunci: OEE, TPM, Six Big Loses, Downtime, PT. Pupuk Kujang

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Section: Pendahuluanunclassified

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Insani

Wahyudin

Herwanto

et al. 2023

JSE

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“…The results showed that the increase in OEE was due to proper machine utilization and reduced scrap in the process. (Amrussalam et al, 2016) Measurement and Repair of TPM in the Garment Industry…”

Section: Paper Summarymentioning

confidence: 99%

A Systematic Literature Review of Total Productive Maintenance On Industries

San

2021

Performa

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Attempts to achieve optimization of machine and equipment maintenance at manufacturing companies over the years have encountered a multitude of problems. Due to equipment losses such as setup and adjustment, minor stops and delays, defective products due to equipment, reduced engine speed, and reduced output has influenced their desire to reach world class manufacturing levels. This paper discusses a large part of the TPM approach in manufacturing companies and provides an overview of the various TPM implementation practices demonstrated by manufacturing companies in the world.. Based on review results of the 50 journals about TPM in industries It was found that most of the TPM implementations used the OEE parameter to see the success rate of implementing this TPM. This paper also highlights the variable approach that is most widely used by various practitioners and researchers and evaluates in detail the success factors of implementing TPM and the reasons behind the failure of implementing TPM are also discussed so as to ensure the implementation of TPM can run smoothly and effectively in manufacturing companies

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“…One of the success rates of the manufacturing industry is determined by the smoothness of the production process. [1] Said that increasing productivity in production is a challenge for companies. The smooth production process will be run well if the machine in the production process runs according to the planned schedule, but unfortunately, in the production process, downtime machine is often happening and make the production stop.…”

Section: Introductionmentioning

confidence: 99%

Improving the overall equipment effectiveness (OEE) on the chicken bowl printing machine by using the theory of change perspective

2022

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This article discusses how to improve the overall equipment effectiveness (OEE) of the chicken bowl printing machine. OEE is important to measure machine performance in the production process. OEE will affect the costs incurred during production activities, such as product defects, how effective the performance of machines is, and how much time is available for production. The failure-tags analysis was used to identify the category factors causing engine failure. The why-why analysis was used to identify the root cause of the problem, and the theory of change was used to explain what should be implemented by the company to improve the OEE value. In 2020, only December had a value above standard by 95%, based on the Seiichi Nakajima OEE has a good value if the value >85%. The OEE values From January to May were fell from 73% to 34% and then kept increasing to 73% in November. The increase of the OEE value can be achieved by implementing a communication schedule, monitoring and evaluating the performance of maintenance staff to achieve a fast maintenance machine process, and applying maintenance rules and guidelines.

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Pengukuran Dan Perbaikan Total Productive Maintenance (Tpm) Menggunakan Overall Equipment Effectiveness (Oee) Dan Root Cause Failure Analysis (Rcfa)

Cited by 3 publications

References 0 publications

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

Analisis Total Productive Maintenance pada Mesin Pabrik Plant Urea 1B PT Pupuk Kujang Cikampek

A Systematic Literature Review of Total Productive Maintenance On Industries

Improving the overall equipment effectiveness (OEE) on the chicken bowl printing machine by using the theory of change perspective

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