Using CAD CAM system for manufacturing of innovative cutting tool

Mikołajczyk, Tadeusz; Latos, Hubert; Paczkowski, T.; Pimenov, Danil Yurievich; Szynka, Tomasz

doi:10.1016/j.promfg.2018.03.025

Cited by 13 publications

(8 citation statements)

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“…Another approach to ensure high quality of the tool is to optimize the design using CAD software. The importance of CAD modelling is described, for instance, in [38], but the tool was manufactured conventionally using a DMG MORI DMU 50 5-axis milling machine. Additive manufacturing offers greater flexibility with regard to the tool geometry, its mass reduction, or the location of channels through which cutting fluid is supplied.…”

Section: Microscopic Analysismentioning

confidence: 99%

Geometry, Structure and Surface Quality of a Maraging Steel Milling Cutter Printed by Direct Metal Laser Melting

2022

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This article considers the use of additive manufacturing to produce cutting tools for various machining operations, especially turning, milling, and drilling. The right geometry and material of the tool as well as coatings applied on cutting edges are crucial as they improve the life and performance of the tool. The study described here focused on a four-flute end mill made of maraging steel 1.2709 using a Concept Laser M2 Cusing Direct Metal Laser Melting (DMLM) machine. Before the printed tool was first used, it was examined to determine its dimensional and geometric accuracy, surface roughness, and surface structure. The measurement data showed that the tool required machining, e.g., grinding, to improve its geometry because the total runout of the shank and the cutting edge radius were too high, amounting to 120 μm and 217 μm, respectively. The cutting edges were sharpened to obtain a fully functional cutting tool ready to perform milling operations. The study aimed to check the dimensional and geometric accuracy of the 3D printed milling cutter and determine the optimal machining allowance for its finishing.

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Section: Microscopic Analysismentioning

confidence: 99%

Geometry, Structure and Surface Quality of a Maraging Steel Milling Cutter Printed by Direct Metal Laser Melting

2022

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“…In their work, Dubovska et al (2014) addressed the application of CATIA, a computer-aided design (CAD) software program for virtual simulation of industrial turning, and milling processes. Similarly, Alghazzawi (2016) discussed the many possible applications of CAD/CAM technology, whereas Mikolajczyk et al (2018) discussed the use of CAD/CAM technology for a wire cutting system. In an attempt to integrate multiple stand-alone systems, Xie et al (2000) conducted a case study in which CAD, computer-aided process planning (CAPP) and CAM are combined in an industrial metal cutting system, while Grabowik et al (2005) reported the implementation of CAD, CAPP and PPC (production planning and control) all together.…”

Section: Stand-alone Systemsmentioning

confidence: 99%

“…CIM systems are implemented in manufacturing processes to integrate all production technologies along with their benefits, which, in turn, have resulted in a variety of production systems (Choi and Lee, 2001) that comprise from product design tasks to distribution activities. Nowadays, some technologies rely first on the CAM concept for product design; then, on CAPP for the production process, all this while simultaneously adopting a JIT philosophy (Mikolajczyk et al, 2018). As for flexible manufacturing cells or systems (FMC/FMS), they are mostly applied on concurrent engineering, thus helping companies quickly make changes in product design and decrease delivery times.…”

Section: Benefits From Integrated Systemsmentioning

confidence: 99%

Design, process and commercial benefits gained from AMT

Díaz-Reza

Alcaráz

Gil

et al. 2019

JMTM

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Purpose The purpose of this paper is to measure the relationships between advanced manufacturing technologies (AMTs) categories (stand-alone, intermediated and integrated systems) implementation and design, process and commercial benefits obtained. Design/methodology/approach A survey is designed with benefits gained from AMT implementation as well as its categories, which is applied to the maquiladora industry. A structural equation model with data from 383 responses is used to measure the relationship between AMT categories and benefits gained using nine hypotheses that are tested statistically significant using partial least squares. Also, using conditional probabilities, a sensitivity analysis reports how low and high levels from AMT implementation influence on the obtained benefits. Findings Integrated systems are the most important AMT for maquiladoras and have the strongest impact on design, processes and commercial benefits. Research limitations/implications Data obtained support the model, but results may be different in another industrial sector and countries with different labor culture and technological level. Practical implications Managers in maquiladora industry must focus their attention on integrated manufacturing systems, because high implementation levels guarantee the biggest probability to gain benefits in design, production process and commercial. Originality/value The relationship between AMT and their benefits has not been measured in depth, and this paper contributes to understand that problem. In addition, this paper is the first to report a sensitivity analysis that enables managers to acknowledge the probability of obtaining certain benefits.

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“…For development of product and production, CADCAM maintain a significant role in interaction activities between human and computers by simplifying an engineer's work in collecting using and sharing information so that human can maximize the usage of their unique abilities, [18]. A CAD model of new solution innovative tool using CAD model was elaborated in CAM system program for machining this tool using 5-axis DMG MORI DMU 50 milling machine, [19]. A standard has been established entitled ISO14649 standard focusing in manufacturing and highlights the various issues for CAD/CAM vendors; machine control vendors and manufacturing users based on the ability in generating an NC tool path is now commonplace from CAD/CAM systems, [20].…”

Section: Computer Aided Design and Computer Aided Manufacturing (Cadcam)mentioning

confidence: 99%

The Effectiveness of Interactive Learning in Manufacturing Engineering

Rani

Aziz

2018

JESR

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Interactive learning is a pedagogical model that encourages students to be part of the lesson instead of passive observers, quietly sitting at a desk taking notes or memorizing information. Students interact with the material, each other and the teacher in an active way. The new emerging technologies that can overcome some of the potential difficulties in this area includes computer graphics, augmented reality, computational dynamics, and virtual worlds. Therefore, the manufacturing industry relies on new design concepts and methods undertake the challenges in integrating technologies to expedite the march towards industrial revolution 4.0.This paper reviews and investigates the current context of the use of interactive learning such as Virtual Reality(VR),Augmented Reality(AR),Computer aided design and manufacturing(CADCAM), computer graphics, computational dynamics and new emerging technologies that effect on students and lectures in learning and teaching environments for Manufacturing Engineering. Interactive learning is part of the factors that could influence the self-learning and regulations environments.

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Using CAD CAM system for manufacturing of innovative cutting tool

Cited by 13 publications

References 1 publication

Geometry, Structure and Surface Quality of a Maraging Steel Milling Cutter Printed by Direct Metal Laser Melting

Geometry, Structure and Surface Quality of a Maraging Steel Milling Cutter Printed by Direct Metal Laser Melting

Design, process and commercial benefits gained from AMT

The Effectiveness of Interactive Learning in Manufacturing Engineering

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