No abstract

In this paper, the sol-gel process was used to synthesize a glass binder in thick-film paste for aluminum nitride (AlN) metallization. Some major factors that influenced the sol-gel process including PH value, quantity of water were discussed in detail. The xerogel was analyzed by means of TG-DSC in order to determine its optimum heat treatment process. Meanwhile, the sintering behavior of silver/glass composite thick film had been studied by varying the glass content. The results show that a glass powder of a low melting point and chemically compatible with AlN substrate can be obtained by sol-gel method when the composition (wt %) is CaO (40), B2O3 (15), SiO2 (35), BaO (10). During sintering, the glass becomes liquid and largely affects the microstructure development and square resistance of the thick film. When the glass content is optimum (10wt %), the film adhesion strength achieves maximum and the square resistance has a relatively low value.

β-tricalcium phosphate (β-TCP) added with certain amounts of β-calcium pyrophosphate (β-CPP) was prepared. Degradation behavior of β-TCP/β-CPP ceramic was tested by soaking in Tris solution for 20d. The morphologies of composites before and after degradation were observed by SEM. The weight loss was tested after soaking in immersion solution. The results showed that the β-TCP/β-CPP ceramic had great potential as a biodegradable bone substitute.

The thick-film metallization of AlN has received considerable attention because of its potential applications in electronic packaging. Here we reported on the thick film metallization of AlN by reactive binders. The metallization paste of Ag was prepared with organic vehicle of castor oil, ethyl cellulose and beta-terpineol and reactive binders of TiB2 and Co3O4. The control of the paste viscosity was discussed by changing the dispersant content. Meanwhile effects of the components and sintering process on the thick film properties were investigated. The properties of metallization film were analyzed with XRD, SEM and electrical test. The adhesion strength and the electrical resistance of the film were 12.7MPa and 5.3mΩ/□ respectively when the paste composition of Ag, TiB2, Co3O4 and the organic vehicle was 72.8%, 1.5%, 0.7% and 25% and the film was sintered in air at 850°C for 15 minutes.

Al2O3 ceramic fillers were incorporated into polyetheretherketone (PEEK) to improve the mechanical property in order to suit its aerospace application. To get the high performance composite, it is important to control the dispersion of the nano-Al2O3 among the PEEK matrix. As a pre-fabrication process, the dispersion behaviors of the nano-Al2O3 particles in the liquid medium were studied. Thestability of suspensions was characterized by zeta potential, sediment volume, viscosity and TEM analysis. The mechanism of dispersing nano-Al2O3 aqueous suspension has been investigated including single-electronic stabilization, steric stabilization, and electrostatic stabilization. The highly dispersed and stabilized nano-Al2O3 aqueous suspensions were obtained at acidic condition (pH=3) with PEG-400 and tri-ammonium citrate (TAC).